Electromagnetic Shielding Effectiveness and Manufacture Technique of Functional Bamboo Charcoal/Metal Composite Woven

2010 ◽  
Vol 123-125 ◽  
pp. 967-970 ◽  
Author(s):  
An Pang Chen ◽  
Chin Mei Lin ◽  
Ching Wen Lin ◽  
Chien Teng Hsieh ◽  
Ching Wen Lou ◽  
...  
Keyword(s):  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Metal Composite ◽  
Bamboo Charcoal ◽  
Shielding Effectiveness ◽  
Core Yarn ◽  
Metal Wires ◽  
Incident Waves ◽  
Electromagnetic Shielding Effectiveness

In order to fabricate textiles with electromagnetic shielding effectiveness (EMSE) and far infrared emissivity, we fabricated bamboo charcoal/metal (BC/M) composite wrapped yarns with metal wires (stainless steel wires or copper wires) as the core yarn and bamboo charcoal textured yarn as the wrapped yarns using a rotor twister machine. The optimum manufacture parameters included: the speed of the rotor twister was 8000 rpm and the wrapped amounts of the BC/M composite wrapped yarns were 4 turns/cm. The BC/M composite wrapped yarns were made into the BC/M composite woven fabrics using a loom machine. Moreover, we tested the BC/M composite woven fabrics in EMSE and then changed the lamination angles. When the lamination amount was 6, laminated angles were 0°/45°/90°/-45°/0°/45°, 0°/ 90°/0°/ 90°/0°/ 90°, and the frequencies of the incident waves were between 1.83 and 3 GHz, the EMSE of the BC/M composite woven fabrics reached 50 to 60 dB which was satisfactory.

Processing techniques and properties of metal/polyester composite plain material: Electromagnetic shielding effectiveness and far-infrared emissivity

2018 ◽  
Vol 49 (3) ◽  
pp. 365-382 ◽  
Author(s):  
Jia-Horng Lin ◽  
Ting An Lin ◽  
Ting Ru Lin ◽  
Jia-Ci Jhang ◽  
Ching-Wen Lou
Keyword(s):  
Stainless Steel ◽  
Copper Wire ◽  
Steel Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Double Layers ◽  
Infrared Emissivity ◽  
Shielding Effectiveness ◽  
Electromagnetic Shielding Effectiveness

In this study, a composite plain material is composed of woven fabrics containing metal wire with shielding ability and polyester filament that can provide flexibility and far-infrared emissivity. Furthermore, a wrapping process is used to form metal/far-infrared–polyester wrapped yarns, which are then made into metal/far-infrared–polyester woven fabrics. The effects of using stainless steel wire, Cu (copper) wire, or Ni–Cu (nickel-coated copper) wire on the wrapped yarns and woven fabrics are examined in terms of tensile properties, electrical properties, and electromagnetic shielding effectiveness. Moreover, SS+Cu+Ni-Cu woven fabrics have maximum tensile strength, while SS+Ni-Cu woven fabrics have the maximum elongation and SS+Cu+Ni-Cu woven fabrics have the lowest surface resistivity. Stainless steel composite woven fabrics have far-infrared emissivity of 0.89 when they are composed of double layers. electromagnetic shielding effectiveness test results indicate that changing the number of lamination layers and lamination angle has a positive influence on electromagnetic shielding effectiveness of woven fabrics. In particular, SS+Cu+Ni-Cu woven fabrics exhibit electromagnetic shielding effectiveness of −50 dB at a frequency of 2000–3000 MHz when they are laminated with three layers at 90°.

Multi-Functional Metallic/FIR-PET Wrapped Yarn and Woven Fabric: Electromagnetic Shielding Effectiveness, Mechanical and Electrical Properties

2015 ◽  
Vol 749 ◽  
pp. 265-269 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
Chien Teng Hsieh ◽  
Jan Yi Lin ◽  
Ching Wen Lou
Keyword(s):  
Electrical Resistance ◽  
Copper Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Surface Resistivity ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Best Value ◽  
Electromagnetic Shielding Effectiveness

This study uses 0.08mm copper wire and nickel-coated copper wire as the core and 75 D far infrared filament as the wrapped material to manufacture Cu/FIR-PET wrapped yarn, Ni-Cu/FIR-PET wrapped yarn and Ni-Cu/Cu/FIR-PET wrapped yarn. The three optimum metallic/FIR-PET wrapped yarns are then weaving into Cu/FIR-PET woven fabrics, Ni-Cu/FIR-PET woven fabrics and Ni-Cu/Cu/FIR-PET woven fabrics. Tensile property of metallic/FIR-PET wrapped yarns, electrical resistance of metallic/FIR-PET wrapped yarns, surface resistivity of metallic/FIR-PET woven fabrics and electromagnetic shielding effectiveness of metallic/FIR-PET woven fabric are discussed. According to the results, the optimum tenacity and elongation are chosen as 7 turns/ cm, electrical resistance of Ni-Cu/Cu/FIR-PET wrapped presents the best value, Cu/FIR-PET woven fabric has the lowest surface resistivity and Ni-Cu/Cu/FIR-PET woven fabric shows the best EMSE at 37.61 dB when the laminating-layer number is double layer and laminating at 90 ̊. In this study, three kinds of metallic/FIR-PET woven fabrics are successfully manufactured and looking forward to applying on industrial domains.

Electromagnetic Shielding Effectiveness and Manufacture Technique of Functional Metal Composite Knitted Fabrics

2014 ◽  
Vol 910 ◽  
pp. 262-265
Author(s):  
Jia Horng Lin ◽  
Zhi Cai Yu ◽  
Jian Fei Zhang ◽  
Ching Wen Lou
Keyword(s):  
Stainless Steel ◽  
Electromagnetic Shielding ◽  
Metal Composite ◽  
Shielding Effectiveness ◽  
Frequency Range ◽  
Knitted Fabrics ◽  
Steel Wires ◽  
Core Yarn ◽  
Composite Fabrics ◽  
Electromagnetic Shielding Effectiveness

In order to fabricate fabrics with electromagnetic shielding effectiveness (EMSE) and other function, we fabricated Crisscross-section polyester /antibacterial nylon / stainless steel wires (CSP/AN/SSW) composite yarns with stainless wires as core yarn, antibacterial nylon and crisscross-section polyester as inner and out wrapped yarns, respectively. Knitted fabrics were fabricated with the metal composite yarns with wrap amount of 8 turns/cm on a circular knitted machine. Furthermore, the EMSE of the metal composite fabrics were evaluated by changing the lamination amounts and lamination angles. The results show that when the lamination amount was four, lamination angles were 0°/45°/90°/-45°, the EMSE of the fabrics reached to-10--20 dB in the frequency range of 300 KHz to 3 GHz.

Electromagnetic shielding effectiveness and functions of stainless steel/bamboo charcoal conductive fabrics

2013 ◽  
Vol 44 (3) ◽  
pp. 477-494 ◽  
Author(s):  
Po-Wen Hwang ◽  
An-Pang Chen ◽  
Ching-Wen Lou ◽  
Jia-Horng Lin
Keyword(s):  
Stainless Steel ◽  
Electromagnetic Waves ◽  
Experimental Testing ◽  
Cellular Phone ◽  
Far Infrared ◽  
Electromagnetic Shielding ◽  
Bamboo Charcoal ◽  
Shielding Effectiveness ◽  
Plied Yarn ◽  
Electromagnetic Shielding Effectiveness

Following technological advancements, there is a growing population of cellular phone and computer users. However, these electronic instruments cause electromagnetic waves, negatively influencing users’ health or precision instruments’ malfunction. Therefore, shielding electromagnetic wave becomes an important matter. In this study, stainless steel wires and bamboo charcoal roving are made into conductive yarn with 6 turns/cm by ring spinning machine. On a 14-gauge automatic horizontal knitting machine, the resulting yarn is then knitted into stainless steel/bamboo charcoal conductive fabrics and then evaluated for the electrical property and functions. According to experimental testing, electromagnetic shielding effectiveness (EMSE) of the fabrics increases with an increase in stainless steel content and number of lamination layers. In particular, when laminated at an angle of 0°/45°/90°/−45°/0°/45°, the fabrics have an EMSE of above 30 dB at an incident frequency between 2010 and 2445 MHz. The far infrared emissivity increases with bamboo charcoal content, reaching the maximum of 0.9 ɛ, when the fabric was made by one-cycle polyethylene terephthalate (PET)/stainless steel/bamboo charcoal plied yarn in the first feeder and four-cycle PET/bamboo charcoal plied yarn in the second feeder.

Electromagnetic shielding and far infrared composite woven fabrics: Manufacturing technique and function evaluation

2016 ◽  
Vol 87 (16) ◽  
pp. 2039-2047 ◽  
Author(s):  
Jia-Horng Lin ◽  
Po-Wen Hwang ◽  
Chien-Teng Hsieh ◽  
Yi-Jun Pan ◽  
Yueh-Sheng Chen ◽  
...  
Keyword(s):  
High Frequency ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Function Evaluation ◽  
Shielding Effectiveness ◽  
Frequency Range ◽  
Blended Yarn ◽  
And Function ◽  
Electromagnetic Shielding Effectiveness

This study prepares and explores the properties of three types of woven fabrics that have electromagnetic shielding effectiveness (EMSE), far infrared (FIR) emissivity, or both (EMSE/FIR). The EMSE woven fabrics use stainless steel (SS) staple blended yarn and the FIR woven fabrics use FIR polyester filaments. The woven fabrics are made with various structures, densities, lamination layers, and warp/weft arrangements in order to yield the optimum EMSE and FIR emissivity. The experimental results show that an increase in SS content slightly increases the EMSE at the frequency range between 300 and 600 MHz, but does not significantly increase the EMSE at a high frequency of between 2000 and 2200 MHz. However, using SS staple blended yarn for both the warp and the weft significantly increases the EMSE by between −8 and −16 dB. The FIR emissivity increases as a result of an increasing amount of FIR polyester filament and reaches the optimum, 0.88.

Manufacturing Techniques and Functional Properties of the Bamboo Charcoal/Antibacterial/Stainless Steel Metal Composite Woven Fabric

2014 ◽  
Vol 910 ◽  
pp. 238-241 ◽  
Author(s):  
Jia Horng Lin ◽  
Zhi Cai Yu ◽  
Jian Fei Zhang ◽  
Ching Wen Lou
Keyword(s):  
Stainless Steel ◽  
Far Infrared ◽  
Air Permeability ◽  
Woven Fabrics ◽  
Woven Fabric ◽  
Metal Composite ◽  
Bamboo Charcoal ◽  
Manufacturing Techniques ◽  
Core Yarn ◽  
Composite Fabrics

In this research, the B/A/S composite yarns were fabricated using the stainless steel wires as core yarn, antibacterial nylon and bamboo charcoal polyester filaments as inner wrapped yarn and outer wrapped yarn, respectively. The composite yarns with a wrapping number of 8, 11, 14 turns/cm were fabricated on a hollow spindle spinning machine. Furthermore, the composite fabrics were woven with the B/A/S composite yarns as weft yarns and the PET as the warp yarns. These fabrics were evaluated in terms of far infrared (FIR) emissivity and the air permeability. The presence of the bamboo charcoal was found to increase the FIR emissivity. The highest of the FIR emissivity was obtained when the weft yarns with a wrapping number of 11 turns/cm. The lamination numbers of the woven fabrics varied from 1-5 layers. The far infrared emissivity and air permeability of the woven fabrics was 0.94 and 268 cm3/cm2/s when the lamination numbers was 2 layers and the wrapping number was 11 turns/cm.

Manufacturing Technique and Properties Evaluation of Ni-Coated Copper Composite Fabrics

2013 ◽  
Vol 365-366 ◽  
pp. 1173-1176 ◽  
Author(s):  
An Pang Chen ◽  
Po Wen Hwang ◽  
Ching Wen Lin ◽  
Ting An Lin ◽  
Ya Yuan Chuang ◽  
...  
Keyword(s):  
Copper Wire ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Test Results ◽  
Shielding Effectiveness ◽  
Composite Yarn ◽  
Core Yarn ◽  
Copper Composite ◽  
Composite Fabrics ◽  
Electromagnetic Shielding Effectiveness

The existence of the electromagnetic radiation may lead to diseases, which also includes cancer and cause the repellence of electrical compatibility. The textiles which have electromagnetic shielding effectiveness become more important in modern life. In the research, the PET/ Ni-coated Copper composite yarn were made by the wrapping machine, which the core yarn is Ni-coated Copper wire and the wrapped yarn is PET filament. After that, the composite yarn is fabricated by the automatic sampling loom into woven fabrics and had the tests of mechanical properties and electromagnetic shielding effectiveness. The test results revealed that the EMSE of the PET/Ni-Cu complex woven fabrics is 32.28dB, which the test frequency is 900 MHz, laminated layer number is 3 and the laminated angles are 0°/45°/90°, respectively.

Analyses on the Manufacture and Physical Properties of Electromagnetic Shielding/ Far Infrared Ray Nonwoven

2010 ◽  
Vol 97-101 ◽  
pp. 1790-1793
Author(s):  
Jia Horng Lin ◽  
Yu Tien Huang ◽  
Chin Mei Lin ◽  
Yi Chang Yang ◽  
Chien Teng Hsieh ◽  
...  
Keyword(s):  
Physical Properties ◽  
Far Infrared ◽  
Electromagnetic Shielding ◽  
Breaking Force ◽  
Shielding Effectiveness ◽  
Machine Direction ◽  
Tear Strength ◽  
Burst Strength ◽  
Far Infrared Ray ◽  
Electromagnetic Shielding Effectiveness

According to the results, when low melting polyester fiber increased to be 20%, the electromagnetic shielding/ far infrared ray nonwoven obtained the optimum burst strength, maximum breaking force and maximum tear strength, and they were as follows: burst strength was 4.2 kgf/cm2; maximum breaking force was 153.59 N in the cross machine direction and 70.80 N in the machine direction; maximum tear strength was 215.77 N in cross machine direction and 117.07 N in machine direction; and optimum electromagnetic shielding effectiveness (EMSE) was 45 dB.

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