The Effect of Lubricant on Tribological Properties of Carbonyl Iron-Based Magnetorheological Fluids

2011 ◽  
Vol 197-198 ◽  
pp. 540-543 ◽  
Author(s):  
Zhi De Hu ◽  
Hua Yan ◽  
Xue Mei Wang ◽  
Hai Zhe Qiu

Magnetorheological fluid (MRF) is a new kind of smart material, it is very necessary for us to study its tribological properties because it will be widely used in engineering application. In this paper, the tribological behavior of Carbonyl Iron-based magnetorheological fluid (MRF) was investigated on a four-ball tribological tester, the influence of lubricant on friction coefficient and wear scar diameter was discussed, the morphology of the wear steel surfaces lubricated with MRF were observed by a scanning electron microscope. The results show that the addition of MoS2can significantly improve the tribological properties of clay-based MRF. However, the friction and wear properties of silica-based MRF become bad after the addition of MoS2. The morphology of worn surface lubricated with the MRF added MoS2is similar to that without additive, but the groove of wear marks lubricated with clay-based MRF is more shallower and the area of the worn surface is smaller in the condition of adding MoS2.

2019 ◽  
Vol 2019 ◽  
pp. 1-9
Author(s):  
Zhen-yu Wang ◽  
Jie Wang ◽  
Yun-hai Ma

Corn stalk fibre reinforced nonasbestos environment-friendly friction composite materials have been fabricated, and their physical, mechanical, and tribological properties are characterized. The tribological properties of the friction composites were evaluated following GB5763-2008 norms on a constant-speed-type friction tester. The experimental outcome reveals that the content of corn stalk fibre has a noteworthy impact on the tribological, mechanical, and physical properties of the friction composites. Specifically, the friction composite with a content of 7% exhibited excellent friction and wear properties. The worn surface morphology of friction composites was further investigated using a scanning electron microscope. It was found that the corn stalk fibre content greatly affected the tribological properties of the friction composites.


2014 ◽  
Vol 1058 ◽  
pp. 56-60
Author(s):  
Hai Chao Zhao ◽  
Yu Lin Qiao ◽  
Yan Zang ◽  
Qing Zhang

Different thickness multi-layer graphene were prepared by the method of liquid ultrasonic stripping and characterized by XRD, SEM and TEM. Friction and wear properties of graphene liquid dispersing system were investigated using an Multi-functional reciprocating friction and wear tester in ambient condition. Results indicate that the graphene were in thickness of 10nm-100nm. Multi-layer graphene showed good anti-friction and anti-wear properties as paraffin liquid additives. Multi-layer graphene liquid dispersing system had the best tribological properties with 20N and 0.01wt%, and the average friction coefficient was 0.129, and the wear mass was 4.12×106μm3, reduced by 21.34% and 41.14% than paraffin liquid. The reason is that Multi-layer graphene could adsorb on the worn surface and form solid adsorption layer, which maked the friction and wear reduce.


2018 ◽  
Vol 70 (9) ◽  
pp. 1642-1648 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ming Xu ◽  
Congmin Li

Purpose This paper aims to obtain high mechanical strength and good self-lubricating property of iron-based powder metallurgy materials. A new type of bilayer material with dense substrate and porous surface was proposed in this paper to obtain high strength and good self-lubricating property. Design/methodology/approach The materials were prepared by powder metallurgy. Their friction and wear properties were investigated with an end-face tribo-tester. Energy dispersive spectrometer, X-ray diffraction and the 3D laser scanning technologies were used to characterise the tribological properties of materials. The tribological and bearing mechanisms of the monolayer and bilayer materials were compared. Findings The results show that adding proper TiH2 can effectively improve the porosity and hardness. With the TiH2 content increased from 0 to 4 per cent, the average friction coefficients increase slowly, and the wearability decreases first and then increases. When containing 3.5 per cent TiH2, high strength and good self-lubrication characteristics are obtained. Besides, the tribological properties of monolayer materials are better than those of bilayer materials when the load is between 980 and 1,470 N, while the opposite result is obtained under the load varied from 1,470 to 2,450 N. In the bilayer material, the porous oil surface can lubricate well and the dense substrate can improve the mechanical property. So, its comprehensive tribological and mechanical properties are better than those of monolayer material. Originality/value The friction and wear properties of a new type bilayer materials were investigated. And their tribological mechanisms were proposed. This work can provide a theoretical reference for developing high-performance iron-based oil materials under boundary lubrication.


2011 ◽  
Vol 299-300 ◽  
pp. 86-89
Author(s):  
Wen Xia Wang ◽  
Jian Li

PA6 composites filled with nano-SiO2were synthesized. The aim of the research article is to study the mechanical and friction and wear behaviour of nano-SiO2reinforced PA6 composites. The worn surface of the composite was examined by scanning electron microscopy. The results showed that the addition of nano-SiO2can effectively improve the mechancial and tribological properties of the PA6 composites.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1731
Author(s):  
Cheng Liu ◽  
Meijuan Li ◽  
Qiang Shen ◽  
Haikun Chen

In order to improve the tribological properties of epoxy (EP), EP composites were prepared by filling different proportions of silicon carbide (SiC) particles and molybdenum disulfide (MoS2) powder. SiC and MoS2 particle surfaces were modified by the silane coupling agent KH560 to improve dispersion and avoid agglomeration of the inorganic particles in the EP resin matrix. The effect of different proportions of modified MoS2 content on the tribological properties of SiC/EP composites, and the wear mechanism of the worn surface, were investigated when the filler content was fixed at 55 wt.%. The results indicate that the friction and wear properties of modified MoS2/SiC/EP composites are better than SiC/EP composites without modified MoS2. When the modified MoS2 content is 4 wt.%, the average friction coefficient and volume wear rate of the modified MoS2/SiC/EP composite are 0.447 and 14.39 × 10−5 mm3/N·m, respectively, which is reduced by 10.06% and 52.13% in comparison with that of the 55 wt.% SiC/EP composite. Furthermore, the average friction coefficient of a composite containing 4 wt.% MoS2 is 16.14% lower, and the volume wear rate is 92.84% lower than that of pure EP.


2012 ◽  
Vol 504-506 ◽  
pp. 969-974 ◽  
Author(s):  
Harald Hetzner ◽  
Stephan Tremmel ◽  
Sandro Wartzack

In sheet bulk metal forming, locally adapted friction properties of the contact tool/workpiece are an appropriate means for the targeted enhancement of the material flow, enabling an improved form filling and lowered forming forces. However, the implementation of desirable friction conditions is not trivial. And further, friction is inseparably linked to wear and damage of the contacting surfaces. This calls for a methodological approach in order to consider tribology as a whole already in the early phases of process layout, so that tribological measures which allow fulfilling the requirements concerning local friction and wear properties of the tool surfaces, can already be selected during the conceptual design of the forming tools. Thin tribological coatings are an effective way of improving the friction and wear properties of functional surfaces. Metal-modified amorphous carbon coatings, which are still rather new to the field of metal forming, allow tackling friction and wear simultaneously. Unlike many other types of amorphous carbon, they have the mechanical toughness to be used in sheet bulk metal forming, and at the same time their friction properties can be varied over wide ranges by proper choice of the deposition parameters. Based on concrete research results, the mechanical, structural and special tribological properties of tungsten-modified hydrogenated amorphous carbon coatings (a-C:H:W) are presented and discussed against the background of the tribological requirements of a typical sheet bulk metal forming process.


MRS Advances ◽  
2018 ◽  
Vol 3 (64) ◽  
pp. 3979-3985
Author(s):  
Brenda Castaños ◽  
Cecilia Fernández ◽  
Laura Peña-Parás ◽  
Demófilo Maldonado-Cortés ◽  
Juan Rodríguez-Salinas

ABSTRACTGreases are essential in the electrical industry for the purpose of minimizing wear and coefficient of friction (COF) between the components of circuit breakers. Nowadays some researchers have explored the addition of nanoparticles to enhance their tribological properties. In this study, tribological tests were performed on different greases employed for the electrical industry. CuO and ZnO nanoparticles were homogeneously dispersed into the greases, varying their concentration (0.01 wt.%, 0.05 wt.%, and 0.10 wt.%). A four-ball tribotest, according to ASTM D-2266, and a ball-on-disk tribotest, according to ASTM G-99, were performed in order to analyze the wear scar diameter (WSD), COF, wear mass loss and worn area. The worn materials were characterized with an optical 3D profilometer measurement system. Anti-wear properties were enhanced up to 29.30% for the lithium complex grease (LG) with no nanoparticles added, in comparison with the aluminum complex grease (AG), providing a much better tribological performance; in the ball-on-disk tribotests, a 72.80% and a 15.74% reduction in the mass loss and COF were achieved, respectively. The addition of nanoparticles was found to provide improvements of 5.31% in WSD for the AG grease and 34.49% in COF for the LG grease. A pilot test was performed following the security test UL489, achieving a reduction of 45.17% in the worn area achieved by LG grease compared to AG grease.


2018 ◽  
Vol 70 (9) ◽  
pp. 1706-1713 ◽  
Author(s):  
Guotao Zhang ◽  
Yanguo Yin ◽  
Ting Xie ◽  
Dan Li ◽  
Ming Xu ◽  
...  

Purpose This paper aims to obtain high mechanical and good tribological properties of epoxy resin-based coatings under dry friction conditions. Design/methodology/approach Bonded solid lubricant coatings containing Kevlar fibres were prepared by a spraying method. The friction and wear properties of the coatings were experimentally investigated with a face-to-face tribometre under dry friction conditions. Scanning electron microscopy, energy dispersive X-ray spectroscopy and 3D laser scanning technologies were used to characterise the tribological properties. The action mechanism of the Kevlar fibres on a solid lubricant transfer film was also analysed. Findings Adding Kevlar fibres can significantly improve the wear resistance of the coatings. When the Kevlar fibre content increases, the tribological properties of the coatings improve and then worsen. Superior properties are obtained with 0.03 g of Kevlar fibres. Appropriately increasing the load or speed is beneficial to the removal of the outer epoxy resin and the formation of a lubricant film. During friction, the solid lubricants wrapped in the epoxy resin accumulate on the surface to form a transfer film that shows a good self-lubricating performance. In the later friction stage, fatigue cracks occur on the solid lubricant film but cannot connect to one another because of the high wear resistance and the entanglement of the rod-like Kevlar fibres. Thus, no large-area film falls from the matrix, thereby ensuring the long-term functioning of solid lubricant coatings. Originality/value Epoxy resin-based solid lubricant coatings modified by Kevlar fibres were prepared, and their friction and wear properties were investigated. Their tribological mechanisms were also proposed. This work provided a basis for the analysis of the tribological properties and design of bonded solid lubricant coatings containing Kevlar fibres.


Lubricants ◽  
2019 ◽  
Vol 7 (2) ◽  
pp. 11 ◽  
Author(s):  
Jankhan Patel ◽  
Amirkianoosh Kiani

In this study, reduced graphene oxide (rGO) nano platelets were used as an additive to enhance friction and wear properties of oil-based lubricants by preparing three samples at 0.01% w/w, 0.05% w/w, and 0.1% w/w concentrations. To analyze the direct effect of rGO nano platelets on tribological properties, 99.9% pure oil was used as a liquid lubricant. A comparative tribological study was done by performing a ball-on-disk wear test in situ under harsh conditions, which was further analyzed using a non-contact 3D optical profilometer. Morphological evaluation of the scar was done using transmission and scanning electron microscopy (TEM, SEM) at micro and nano levels. The lubricants’ physical properties, such as viscosity and oxidation number, were evaluated and compared for all samples including pure oil (control sample) as per ASTM standards. Findings of all these tests show that adding rGO nano platelets at 0.05% w/w showed significant reduction in friction at high speed and in wear up to 51.85%, which is very promising for increasing the life span of moving surfaces in machinery. Oxidation and viscosity tests also proved that adding rGO nano platelets to all samples does not sacrifice the physical properties of the lubricant, while it improves friction and wear properties.


2012 ◽  
Vol 476-478 ◽  
pp. 566-569
Author(s):  
Bao Guo Yuan ◽  
Hai Ping Yu ◽  
Ping Li ◽  
Gui Hua Xu ◽  
Chun Feng Li ◽  
...  

The effects of hydrogen on friction and wear properties of Ti–6Al–4V alloy sliding against GCr15 steel were investigated through dry sliding friction and wear tests in atmosphere at room temperature. Wear mechanism was determined by studying the morphology and chemical element of worn surface using SEM and EDS. Results show that friction coefficient decreases slightly and wear rate increases after hydrogenation. Wear mechanism is discussed.


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