scholarly journals OPTIMIZATION OF PARAMETERS OF THE MOBILE MACHINE ADAPTIVE HYDRAULIC CIRCUIT

2021 ◽  
Vol 13 (3) ◽  
pp. 14-21
Author(s):  
Yurii Buriennikov ◽  
◽  
Leonid Kozlov ◽  
Oana Rusu ◽  
Viktor Matviichuk ◽  
...  

Mobile machine hydraulic circuits tend to adopt electrohydraulics. Such hydraulic circuits are based on controlled pumps, modulated hydraulics, sensors and controllers. This allows adapting the hydraulic circuit operating modes to the changes of external conditions of the machine operation. Application of hydraulic circuits with electrohydraulics in mobile machines allows to use mobile machines efficiently with a high number of removable endangers, increases their performance and improves the quality of performed works. The authors propose an adaptive hydraulic circuit for a mobile machine. The operation process in the adaptive hydraulic circuit in static and dynamic modes is determined by the interaction of the pump controller and pressure differential control valves. The hydraulic system operation stability, its fast response and readjustment are determined by the controller parameters. It has been revealed that the main parameters affecting the dynamic characteristics of the hydraulic system are: throttle area and coefficient of amplifying the pump controller orifice, dampener area and coefficient of amplifying the pressure differential control valve orifice. These parameters affect the stability, controlling and readjustment time in the hydraulic circuit differently. A functional including the values of controlling time , σ controlling and losses in the pump controller was used as an optimization criterion. The optimization has been made according to the developed mathematical model applying the method developed by I. Sobol and R. Statnikov. During the optimization each controller parameter changed on 3 levels. 81 tests were made and the best combination of controller parameters for the optimization criterion was determined. The following hydraulic circuit operation values were reached under the optimal values of parameters = 1.0·10-6 m2, = 1.0·10-3 m, = 1.2·10-6 m2, = 10·10-3 m: = 1.1 с, σ = 32 %, = 0.82 kW that comply with the requirements towards hydraulic circuits of mobile machines.

2012 ◽  
Vol 468-471 ◽  
pp. 1266-1269
Author(s):  
Yan Jun Zhang ◽  
Zi Ming Kou ◽  
Gui Jun Gao ◽  
Jun Zhang

Abstract. To improve the automation degree in special working environment which contains explosive gas. We develop a new type of temperature control hydraulic sensor basically on theory and lots of experiments. As the temperature reaches about 85°C,the motion part of the inductor will stretch to a certain length, and then it will push the adjusting rod. Simultaneously,the adjusting rod will overcome the elastic force of the spring and compel the spool valve to deform, and finally the control valve port will be open, it allows the control oil of the hydraulic system to pass. At last it reaches our destination that we can make the control of hydraulic circuit be realized.


Energy ◽  
2020 ◽  
Vol 190 ◽  
pp. 116400 ◽  
Author(s):  
Arihant Sonawat ◽  
Seung-Jun Kim ◽  
Hyeon-Mo Yang ◽  
Young-Seok Choi ◽  
Kyung-Min Kim ◽  
...  

Author(s):  
Zhijian Zheng ◽  
Guofu Ou ◽  
Haojie Ye ◽  
Haozhe Jin

The numerical simulation on the cavitation erosion of a high pressure differential control valve is conducted. The characteristic of cavitation flow is obtained by using full cavitation model and RNG k-ε turbulence model with actual operational conditions and fluid physical parameters. Results showed that: the flow velocity increases rapidly as the fluid passes through the gap between the valve spool and seat. Simultaneously the local static pressure decreases below the saturation pressure of the fluid, then the cavitation is formed. For the convergent - expansion structure, the flow separation occurs due to the pressure recovery, which leads to the formation of recirculation zone, where the cavitation cloud appears. The increases of fluid temperature and inlet pressure or the decreases of valve spool angle and valve opening result in the enlargement of cavitation area and enhancement of cavitation intensity. The numerical simulation results correlate well with actual failure morphologies, which proves that the method can be successfully applied in the cavitation prediction of a high pressure differential control valve.


2014 ◽  
Vol 630 ◽  
pp. 375-382 ◽  
Author(s):  
Daniel Himr ◽  
Vladimir Haban

A pumping station in a fuel storage suffered from pressure pulsations in a petrodiesel pipeline. Check valves protecting the station against back flow made a big noise when disc hit a seat. Due to employees complaints we were asked to solve the problem, which could lead to serious mechanical problems. Pressure measurement in the pipeline showed great pulsations, which were caused by self-excited oscillation of control valves at the downstream end of pipeline. The operating measurement did not catch it because of too low sampling frequency. One dimensional numerical model of the whole hydraulic system was carried out. The model consisted of check valve, pipeline and control valve, which could oscillate, so it was possible to simulate the unsteady flow. When the model was validated, a vessel with nitrogen was added to attenuate pressure pulsations. According to the results of numerical simulation, the vessel was installed on the location. Subsequent measurement proved noticeably lower pulsations and almost no noise.


2016 ◽  
Vol 114 ◽  
pp. 02008 ◽  
Author(s):  
Adam Bureček ◽  
Lumír Hružík ◽  
Martin Vašina

2012 ◽  
Vol 49 (No. 2) ◽  
pp. 37-43 ◽  
Author(s):  
I. Petranský ◽  
Š. Drabant ◽  
J. Ďuďák ◽  
A. Žikla ◽  
I. Grman ◽  
...  

The goal of the measurement of the tractor ZTS 164 45 equipped with digital electrohydraulical control EHR-D BOSCH during ploughing with ploughs KUHN (4 bottoms) and 5 PHX 35 (5 bottoms) was to obtain time dependent states of pressure in the hydraulic system of the three point hitch of tractor. From the point of view of comparison of obtained results testing conditions were determinated with respect to physical and mechanical properties of soil such as soil volume mass, soil humidity, penetration resistance and shear resistance of soil. Beyond these measurements also measurements of operation parameters as a&nbsp;ploughing depth, ploughing width, working speed and fuel consumption were accomplished. The measured results of physical and mechanical properties of soil show big content of loam elements and stones in the soil. Simultaneously the measured results of the operation parameters of the ploughing sets confirmed that the ploughs KUHN and 5 PHX 35 are suitable for tractor ZTS 164 45. Based on the measured results there is a possibility to infer following conclusions: Control system of the three point hitch offers a reliable function. Hydraulic circuit is equipped by an improper distributor which causes pressure peaks which are corres-<br />ponding with safety valve adjustment. Hydraulic circuit has a&nbsp;low conductive resistance. Loading of tractor body is higher when using mounted plough than with semi mounted plough.


2019 ◽  
Vol 9 (21) ◽  
pp. 4484 ◽  
Author(s):  
Chen ◽  
Wang ◽  
Liu ◽  
Yang

Variable compression ratio (VCR) technology has long been recognized as a method for improving the engine performance, efficiency, and fuel economy of automobiles, with reduced emissions. In this paper, a novel hydraulic continuous VCR system based on the principle of an adjustable hydraulic volume is introduced. The continuous variable compression ratio of the VCR system is realized by the hydraulic system controlling the rotation of the eccentric pin to change the positions of the top dead center (TDC) and the bottom dead center (BDC). The construction of the mathematical model and simulation model of the VCR system is also presented in this paper. The piston motion characteristics, flow characteristics, and pressure characteristics of the hydraulic system of the VCR system at different engine speeds and adjustment quantities are studied by simulation in this paper. The simulation results show that the VCR system has a fast response and good dynamic characteristics, and can achieve continuous adjustment of the compression ratio.


2011 ◽  
Vol 341-342 ◽  
pp. 452-455
Author(s):  
Liang Yuan Shen ◽  
Hong Guang Wang ◽  
Rui Jun Zhang ◽  
Peng Peng Liu

The usual hydraulic pump station pumps the general use of quantitative supply voltage level or constant pressure, using the corresponding control valve speed to adapt to work requirements, when the hydraulic system is intermittent or low-load condition, a large number of high-pressure oil through regulator overflow Back to the tank overflow valve, causing a great deal of energy consumption, when the hydraulic system requires a large flow of oil, it will result in a short time for the fluid system for liquid inadequate and under-voltage phenomenon. To solve this problem, we propose to improve the program, and conducted the analysis and comparison of several options to determine the source of energy-saving adaptive overall scheme of oil, its reasonable design, implementation of the automatic adaptive functioning, energy loss Small, the effect is significant.


2014 ◽  
Vol 635-637 ◽  
pp. 181-184
Author(s):  
Li Ming Cai

Main control valve is the key component of the hydraulic system, the valve value accounts for about 30% of machinery hydraulic system. The regenerative repair of main control valve was completed by adopting grinding, electroplating and other relatively simple process. So, process is easy to operation and implementation, the maintenance cost and waste of resources is decreased, and repair effect is good. The service life of main control valve regenerated by using this technology can reach or exceed the service life of new one.


2011 ◽  
Vol 287-290 ◽  
pp. 428-431 ◽  
Author(s):  
Ye Fei ◽  
Shu Yang Cong ◽  
Bin Bian

According to the features of heavy horizontal directional drill hydraulic system, power head hydraulic system which is the main working mechanism of the 280t horizontal directional drilling is modeled and simulated base on Amesim. On that basis, we adjust working characteristics of this model and make the point of view that feedback control parameters which is the hydraulic system of heavy drill should be adjusted according to the soil conditions. So that it can enhance the utilization rate of the machine power and drilling efficiency in different operating modes.


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