Proposal for a New Bioactive Kinetic Screw in an Implant, Using a Numerical Model

A new biomechanism, Bioactive Kinetic Screw (BKS) for screws and bone implants created by the first author, is presented using a bone dental implant screw, in which the bone particles, blood, cells, and protein molecules removed during bone drilling are used as a homogeneous autogenous transplant in the same implant site, aiming to obtain primary and secondary bone stability, simplifying the surgical procedure, and improving the healing process. The new BKS is based on complex geometry. In this work, we describe the growth factor (GF) delivery properties and the in situ optimization of the use of the GF in the fixation of bone screws through a dental implant. To describe the drilling process, an explicit dynamic numerical model was created, where the results show a significant impact of the drilling process on the bone material. The simulation demonstrates that the space occupied by the screw causes stress and deformation in the bone during the perforation and removal of the particulate bone, resulting in the accumulation of material removed within the implant screw, filling the limit hole of the drill grooves present on the new BKS.

An Alternative Formulation for Modeling Self-Excited Vibrations of Drillstring with PDC Bits

This work describes an alternative formulation of a system of nonlinear state-dependent delay differential equations (SDDDEs) that governs the coupled axial and torsional vibrations of a 2 DOF drillstring model considering a Polycrystalline Diamond Compact (PDC) bit with realistic cutter layout. Such considerations result in up to 100 state-dependent delays due to the regenerative effect of the drilling process, which renders the computational efficiency of conventional solution strategies unacceptable. The regeneration of the rock surface, associated with the bit motion history, can be described using the bit trajectory function, the evolution of which is governed by a partial differential equation (PDE). Thus the original system of SDDDEs can be replaced by a nonlinear coupled system of a PDE and ordinary differential equations (ODEs). Via the application of the Galerkin method, this system of PDE-ODEs is transformed into a system of coupled ODEs, which can be readily solved. The algorithm is further extended to a linear stability analysis for the bit dynamics. The resulting stability boundaries are verified with time-domain simulations. The reported algorithm could, in principle, be applied to a more realistic drillstring model, which may lead to an in-depth understanding of the mitigation of self-excited vibrations through PDC bit designs.

Significant Reduction in Energy Consumption and Carbon Emission While Improving Productivity in Laser Drilling of CFRP Sheets with a Novel Stepped Process Parameter Parallel Ring Method

Although laser drilling of carbon fibre-reinforced polymer (CFRP) composites offers the advantages of zero tool-wear and avoidance of fibre delamination compared with mechanical drilling, it consumes considerably more energy during the drilling process. This research shows that by using a new, stepped parameter parallel ring laser hole drilling method, an energy saving of 78.10% and an 18.37 gCO2 reduction for each hole, while improving productivity by more than 300%, can be achieved in laser drilling of 6 mm diameter holes in CFRP sheets of 2 mm in thickness, compared with previous laser drilling methods under the same drilling quality. The key reason for this is an increase in energy input to the inner rings enabling more rapid removal of the material, while the lower energy input for the outer ring provides a shielding trench to reduce the heat loss into the parent material. The results are compared with single-ring laser drilling and multiple-ring laser drilling with constant processing parameters, and a discussion is given on comparing with mechanical drilling and future prospects, including a combined mechanical drilling and laser pre-scribing process.

Optimization of Hot-Water Drilling in Ice with Near-Bottom Circulation

Hot-water drilling in ice with near-bottom circulation is more advantageous than traditional hot-water drilling with all-over borehole circulation in terms of power consumption and weight. However, the drilling performance of this type of drill has been poorly studied. Initial experiments showed that drilling with single-orifice nozzles did not proceed smoothly. To achieve the best drilling performance, nozzles with different orifice numbers and structures are evaluated in the present study. The testing results show that a single-orifice nozzle with a 3 mm nozzle diameter and a nine-jet nozzle with a forward angle of 35° had the highest rate of penetration (1.7–1.8 m h−1) with 5.6–6.0 kW heating power. However, the nozzles with backward holes ensured a smoother drilling process and a larger borehole, although the rate of penetration was approximately 13% slower. A comparison of the hollow and solid thermal tips showed that under the same experimental conditions, the hollow drill tip had a lower flow rate, higher outlet temperature, and higher rate of penetration. This study provides a prominent reference for drilling performance prediction and drilling technology development of hot-water drilling in ice with near-bottom circulation.

NUMERICAL SIMULATION OF JET EXCAVATION IN CONDUCTOR JETTING OPERATIONS IN SUBMARINE SOIL: MESH ANALYSIS

The more complex exploration techniques and operations in deepwater environment are, the higher become the financial costs involved in the process. The rent of an offshore rig, for instance, can cost hundreds of thousands of dollars per day. Therefore, improving deepwater drilling efficiency can lead to significant cost savings. The drilling process of an oil well starts with the initial drilling, which is the operation to accommodate the conductor casing. Among the techniques to set the conductor casing, jetting operations have become popular in submarine environments where the seafloor sediments allow the technique to be used. In these environments, the submarine soil consists of a deformable body displaying a behavior that falls between a linear elastic solid and viscous fluid. Therefore, its behavior is governed by general theory of rheology, and it can be described as highly viscous non-Newtonian fluid. Despite the lack of comprehensive investigations, promising works can be carried out by considering cohesive soil behavior as viscous fluid. Problems of this type can be solved using computational fluid dynamics (CFD), a powerful software which solves complex fluid mechanics equations. Thus, this work numerically evaluates the excavation mechanism in conductor jetting operations in submarine soil during the first 30 seconds of examination, considering soil as viscous fluid of Herschel-Bulkley. Ansys Fluent®, which is a CDF software based on the finite-volume method, was applied to simulate the jetting excavation process. The results indicate that all meshes generated in the development of this work have an excellent quality, and they also show that the greater the mesh refinement is, the higher the accuracy and robustness of the model will be. However, the computational cost to simulate the model increases exponentially with the increase in number of elements, highlighting the importance of properly balancing mesh refinement and computational effort. When analyzing the results, we could also identify the excavation profile made by the bit jet, which presented an almost symmetrical shape.

Stability Analysis of Pressure and Penetration Rate in Rotary Drilling System

The purpose of this paper is to stabilize the annular pressure profile throughout the wellbore continuously while drilling. A new nonlinear dynamical system is developed and a controller is designed to stabilize the annular pressure and achieve asymptotic tracking by applying feedback control of the main pumps. Hence, the paper studies the control design for the well known Managed Pressure Drilling system (MPD). MPD provides a closedloop drilling process in which pore pressure, formation fracture pressure, and bottomhole pressure are balanced and managed at the surface. Although, responses must provide a solution for critical downhole pressures to preserve drilling efficiency and safety. Our MPD scheme is elaborated in reference to a nontrivial backstepping control procedure and the effectiveness of the proposed control laws are shown by simulations.