single screw extrusion
Recently Published Documents


TOTAL DOCUMENTS

224
(FIVE YEARS 46)

H-INDEX

22
(FIVE YEARS 3)

Polymers ◽  
2022 ◽  
Vol 14 (2) ◽  
pp. 240
Author(s):  
Andrzej Nastaj ◽  
Krzysztof Wilczyński

A novel scaling-up computer system for single screw extrusion of polymers has been developed. This system makes it possible to scale-up extrusion process with both starve feeding and flood feeding. Each of the scale-up criteria can be an objective function to be minimized, represented by single values or functional dependencies over the screw length. The basis of scaling-up is process simulation made with the use of the GSEM program (Global Screw Extrusion Model). Scaling-up is performed using the GASES program (Genetic Algorithms Screw Extrusion Scaling) based on Genetic Algorithms. Scaling-up the extrusion process has been performed to increase extrusion output according to the scaling-up criteria defined by the single parameters of unit energy consumption, polymer plasticating rate and polymer temperature, as well as by the process parameters profiles of the temperature and plasticating. The global objective function reached the lowest value for the selected process parameters, and extrusion throughput was significantly increased.


LWT ◽  
2022 ◽  
Vol 153 ◽  
pp. 112512
Author(s):  
Pakkawat Detchewa ◽  
Patcharee Prasajak ◽  
Chanthima Phungamngoen ◽  
Wichien Sriwichai ◽  
Onanong Naivikul ◽  
...  

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7281
Author(s):  
Daniel Łączny ◽  
Marek Macko ◽  
Krzysztof Moraczewski ◽  
Zbigniew Szczepański ◽  
Andrzej Trafarski

This paper presents results of a study on the effect of filler size in the form of 15 wt% corn stalk (CS) fibers on the mechanical and thermomechanical properties of polylactide (PLA) matrix composites. In the test, polylactidic acid (PLA) is filled with four types of length of corn stalk fibers with a diameter of 1 mm, 1.6 mm, 2 mm and 4 mm. The composites were composed by single screw extrusion and then samples were prepared by injection molding. The mechanical properties of the composites were determined by static tensile test, static bending test and Charpy impact test while the thermo-mechanical properties were determined by dynamic mechanical thermal analysis (DMTA). The composite structures were also observed using X-ray microcomputed tomography and scanning electron microscopy. In the PLA/CS composites, as the filler fiber diameter increased, the degradation of mechanical properties relative to the matrix was observed including tensile strength (decrease 22.9–51.1%), bending strength (decrease 18.9–36.6%) and impact energy absorption (decrease 58.8–69.8%). On the basis of 3D images of the composite structures for the filler particles larger than 2 mm a weak dispersion with the filler was observed, which is reflected in a significant deterioration of the mechanical and thermomechanical properties of the composite. The best mechanical and thermomechanical properties were found in the composite with filler fiber of 1 mm diameter. Processing resulted in a more than 6-fold decrease in filler fiber length from 719 ± 190 µm, 893 ± 291 µm, 1073 ± 219 µm, and 1698 ± 636 µm for CS1, CS1.6, CS2, and CS4 fractions, respectively, to 104 ± 43 µm, 123 ± 60 µm, 173 ± 60 µm, and 227 ± 89 µm. The fabricated green composites with 1 to 2 mm corn stalk fiber filler are an alternative to traditional plastic based materials in some applications.


2021 ◽  
Vol 18 (4) ◽  
pp. 9-17
Author(s):  
Ritu Chaudhary ◽  
Sushant Upadhyaya ◽  
Vikas Kumar Sangal

Due to the increased socio-economic development, the manufacturing of different products based on various polymers for different applications such as space crafts, airplanes, automobiles, boats, and sports equipment are increasing continuously. This huge increase in solid polymer commodities is also creating the extravagant quantity of solid waste polymers (SWPs) due to their non-degradable characteristics. These SWPs, for example, high-density polyethylene (HDPE), polypropylene (PP), low-density polyethylene (LDPE), and nylon, etc., are used frequently in various applications and create new challenges to the industries, government, as well as end-users for systematic waste recycling/recovery in an eco-friendly manner. Moreover, in this modernisation era, almost all marble industries are also facing a huge problem as marble slurry (MS) yields a great burden not only due to its limited degradability characteristics but also wider environmental hazard towards water bodies, and rivers. Fine particles in the range size of 45-300 micron in the MS create air pollution which in turn increases breathing problems. Moreover, it also creates an ecological adverse impact on soil fertility and reduces the percolation rate of rain water which in turn reduces the recharging of groundwater. Therefore, keeping in view the above facts, the simultaneous recycling of HDPE, PP and marble slurry is adopted through single screw extrusion in order to reduce the burden on the environment. Moreover, the effect of various process parameters viz barrel temperature, screw speed (rpm), feed composition, and grain size of PP and HDPE on extrudate output was envisaged. It was found that the extrudate output increases steeply on increasing the average barrel temperature from 100 to 120°C and linearly with screw speed range from 65 to 85 rpm. The effect of grain size had shown decreasing trend in throughput whereas on increasing the polymer content in the feed, throughput was found to be enhanced. Additives such as HPMC were found to be effective when used in synergy with HDPE and PP along with MS. The extrudate throughput was found to be a maximum of 33.01 g/minute at 120°C, 85 screw rpm, 1.40-grain size underfeed with equal proportionate of HDPE/PP with 2% HPMC and 8% MS. This clearly opens the ways for proper utilization of HDPE, PP and MS waste by extrusion and provides the environmental protection solution by utilizing these polluted materials in the fabrication of value-added products through extrusion.


2021 ◽  
Vol 1199 (1) ◽  
pp. 012057
Author(s):  
K Fiedurek ◽  
P Szroeder ◽  
M Macko ◽  
A Raszkowska-Kaczor ◽  
N Puszczykowska

Abstract The main purpose of the work is to determine the influence of the screw diameter on the parameters of the single screw extrusion process, such as power consumption, torque, throughput, the actual temperature of the melt on the extruder die, as well as phase s with the use of a laboratory single-screw extruder.. The research was carried out with the use of various plasticizing systems. Two types of graphite: pre-expanded and normal grade with different grain sizes were used in the research. Flammability tests of the obtained composites were carried out using cone calorimeter.


2021 ◽  
Author(s):  
Yash Gopal Mittal ◽  
Shivam Prajapati ◽  
Pushkar Kamble ◽  
Dmitriy Trushnikov ◽  
Alain Bernard ◽  
...  

Abstract 3D printing is an Additive Manufacturing (AM) process that enables physical realization of a CAD (Computer-Aided Design) model. 3D printing can be classified into several variants; Material Extrusion Additive Manufacturing (MEAM) is the most versatile and widely used. MEAM is a continuous extrusion and selective deposition process commonly used for thermoplastics. Screw Extrusion Additive Manufacturing (SEAM), a sub-domain of MEAM, uses an extruder screw to push the polymer-melt out of the nozzle. Computational Fluid Dynamics (CFD) analysis of a single screw extrusion of thermoplastics is presented in this paper. The effect of various control parameters like screw rotation, wall heat flux/temperature profile, screw geometry, etc., has been studied on the required output parameters like productivity, torque capacity, power requirement, metering efficiency, etc. It is found that the incrementally-variable-pitch screw geometry provides the best metering characteristics. However, every screw design is a compromise between melt temperature, productivity, and power requirements.


Polymers ◽  
2021 ◽  
Vol 13 (8) ◽  
pp. 1252
Author(s):  
Krzysztof J. Wilczyński ◽  
Kamila Buziak

In this study, we present a computer model of starve fed single screw extrusion of wood plastic composites (WPC). Experimental studies have been performed on the extrusion of the polypropylene (PP) based composites with various wood fiber contents (WF). The melting mechanisms of the composites in the extruder have been observed, and melting models have been proposed for partially and fully filled sections of the screw. It was observed that in the partially filled section the material is melted by conduction, as in the case of extrusion of neat polymers. On the other hand, in the fully filled section, the Tadmor melting mechanism appears, which is different compared to the melting mechanism of neat polymers at starve fed extrusion, where dispersed melting is observed. Using the melting models, the global computer model of the process has been developed which makes it possible to predict the process flow, i.e., the polymer melt temperature and pressure, the polymer melting rate, and the degree of screw filling. To build the model, the specific forward/backward procedure was developed, which consists in determining “forward” the melting profile, and “backward” the pressure and screw filling profile. The temperature profile in the melting section is computed “forward”, while “backward” in the metering section. This procedure makes it possible to solve the crucial problem of modeling of the starve fed extrusion process, which is to find the location of the point where the screw is fully filled, and the pressure is developed. The model has been tested by pressure measurements in the extruder.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Hao Chen ◽  
João M. Maia

Abstract Extensional mixing elements (EMEs) that impose extension-dominated flow via stationary single-plane or double-plane hyperbolic converging-diverging channels were previously designed for twin-screw and single-screw extruders (TSE and SSE, respectively). In a recently published work by the authors, reactive extrusion was performed on PS/PA6 polymer blends TSE using EMEs and a crystalline phase transition of the minor phase in these droplets was observed as the size of droplet decreases from micron to submicron. Herein, we expand upon this work to SSE and study: a) The ability of the EMEs to improve dispersive mixing in the same blends; b) Assess the possibility of achieving the same crystalline phase transition in SSEs. The final blends were characterized by DSC, rheologically and morphologically via SEM, and the results show that while EME-based SSE leads to much improved mixing, better than non-EME TSE, the reduction in size of the PA6 disperse phase is not enough to induce the phase transition observed in EME-based TSE.


2021 ◽  
Vol 1028 ◽  
pp. 255-262
Author(s):  
Opa Fajar Muslim ◽  
A.L. Juwono ◽  
Dwi Novriadi ◽  
Tulus

Previous studies on the physical properties of each Polyethylene (PE) or Ethylene Vinyl Acetate (EVA) foam have been widely reported. The current challenge is how to understand the combination of PE and EVA foam in order to obtain appropriate properties in various applications. Therefore, an experimental breakthrough in order to understand the physical mechanism on the PE:EVA mixed foam in order to maintain many appropriate properties due to their applications was studied. The physical properties of a combination of PE and EVA foam with Azodicarbonamide (ADC) as blowing agent and the addition of Zinc Oxide (ZnO) as accelerated agent in foaming process have been investigated in this study. The foams were prepared via two steps. Firstly, the various content of PE and EVA resins with combination of various content of ZnO and the addition of ADC, stearic acids and antioxidants were mixed by a single screw extrusion as the results of pellets. Furthermore, this intermediate product was pressed by compression moulding at the temperature of 175 °C and pressure of 30 bar for 5 minutes, then the pressure was released for the foaming process. The effect of the addition of ZnO were observed on the density and the mechanical properties of the foams. The density decreased with increasing of ZnO content up to 4 per hundred resin (phr) on the foam with PE content maximum of 20 phr. Interestingly the density of the foam increased with the addition of 6 phr of ZnO. Due to the increasing number of ZnO, we found the formation of foams completely. We observed the approval of the hardness, tensile and compression properties of each formulation, respectively. Furthermore, the morphology observation of the foams was conducted by scanning electron microscopy (SEM) to measure the size and homogeneous of the cells. We observed large size of cells at low density of foams, meanwhile uniform of cell was obtained at the high density of foams. Finally, the Fourier transform infrared (FTIR) spectroscopy confirmed that in general the intensity of the absorption peak at around 2216 cm-1 - 2223 cm-1 of each formulation decreased with the addition of ZnO up to 4 phr of ZnO and increased again at 6 phr of ZnO.


LWT ◽  
2021 ◽  
Vol 138 ◽  
pp. 110734
Author(s):  
Kelly Cristina Massarolo ◽  
José Rodrigo Mendoza ◽  
Tushar Verma ◽  
Larine Kupski ◽  
Eliana Badiale-Furlong ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document