Methods to Generate Structurally Hierarchical Architectures in Nanoporous Coinage Metals

The fundamental essence of material design towards creating functional materials lies in bringing together the competing aspects of a large specific surface area and rapid transport pathways. The generation of structural hierarchy on distinct and well-defined length scales has successfully solved many problems in porous materials. Important applications of these hierarchical materials in the fields of catalysis and electrochemistry are briefly discussed. This review summarizes the recent advances in the strategies to create a hierarchical bicontinuous morphology in porous metals, focusing mainly on the hierarchical architectures in nanoporous gold. Starting from the traditional dealloying method and subsequently moving to other non-traditional top-down and bottom-up manufacturing processes including templating, 3D printing, and electrodeposition, this review will thoroughly examine the chemistry of creating hierarchical nanoporous gold and other coinage metals. Finally, we conclude with a discussion about the future opportunities for the advancement in the methodologies to create bimodal structures with enhanced sensitivity.

Experimental thermal performance comparison of pure and metal foam-loaded PCMs

The thermal performance of latent heat thermal energy storage (LHTES) systems considerably depends on thermal conductivity of adopted phase change materials (PCMs). To increase the low thermal conductivity of these materials, pure PCMs can be loaded with metal foams. In this study, the melting process of pure and metal-foam loaded phase change materials placed in a rectangular shape case is experimentally investigated by imposing a constant heat flux at the top. Two different paraffin waxes with melting point of about 35°C are tested. The results obtained with pure PCM are compared with those achieved from the use of PCM combined with two different porous metals: a 10 PPI aluminum foam with 96% porosity and a 20 PPI copper foam with 95% porosity. The results demonstrate how metal foams lead to a significant improvement of conduction heat transfer reducing significantly the melting time and the temperature difference between the heater and PCM.

The Effects of a Zirconia Addition on the Compressive Strength of Reticulated Porous Zirconia-Toughened Alumina

Porous ceramics have attracted researchers due to their high chemical and thermal stability. Among various types of porous ceramics, reticulated porous ceramics have both high porosity and good permeability. These properties of porous ceramics are difficult to replace with porous metals and polymers. ZTA is used in a variety of applications, and a wealth of experimental data has already been collected. However, research reports on reticulated porous zirconia-toughened alumina (ZTA) are insufficient. Therefore, we prepared reticulated porous ZTA via the replica template method. In this study, various processing conditions (average particle size, zirconia content, solid loading, dispersant, and thickener) were adjusted to improve the compressive strength of the reticulated porous ZTA. As a result, the optimized processing conditions for improving the compressive strength of reticulated porous ZTA could be determined.