serial robots
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2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ya'nan Lou ◽  
Pengkun Quan ◽  
Haoyu Lin ◽  
Zhuo Liang ◽  
Dongbo Wei ◽  
...  

Purpose This purpose of this paper is to design a peg-in-hole controller for a cable-driven serial robot with compliant wrist (CDSR-CW) using cable tensions and joint positions. The peg is connected to the robot link through a CW. It is required that the controller does not rely on any external sensors such as 6-axis wrist force/torque (F/T) sensor, and only the compliance matrix’s estimated value of the CW is known. Design/methodology/approach First, the peg-in-hole assembly system based on a CDSR-CW is analyzed. Second, a characterization algorithm using micro cable tensions and joint positions to express the elastic F/T at the CW is established. Next, under the premise of only knowing the compliance matrix’s estimate, a peg-in-hole controller based on force/position hybrid control is proposed. Findings The experiment results show that the plug contact F/T can be tracked well. This verifies the validity and correctness of the characterization algorithm and peg-in-hole controller for CDSR-CWs in this paper. Originality/value First, to the authors’ knowledge, there is no relevant work about the peg-in-hole assembly task using a CDSR-CW. Besides, the proposed characterization algorithm for the elastic F/T makes the peg-in-hole controller get rid of the dependence on the F/T sensor, which expands the application scenarios of the peg-in-hole controller. Finally, the controller does not require an accurate compliance matrix, which also increases its applicability.


2021 ◽  
pp. 1-32
Author(s):  
Vu Linh Nguyen ◽  
Chin-Hsing Kuo ◽  
Po Ting Lin

Abstract This article proposes a method for analyzing the gravity balancing reliability of spring-articulated serial robots with uncertainties. Gravity balancing reliability is defined as the probability that the torque reduction ratio (the ratio of the balanced torque to the unbalanced torque) is less than a specified threshold. The reliability analysis is performed by exploiting a Monte Carlo simulation (MCS) with consideration of the uncertainties in the link dimensions, masses, and compliance parameters. The gravity balancing begins with a simulation-based analysis of the gravitational torques of a typical serial robot. Based on the simulation results, a gravity balancing design for the robot using mechanical springs is realized. A reliability-based design optimization (RBDO) method is also developed to seek a reliable and robust design for maximized balancing performance under a prescribed uncertainty level. The RBDO is formulated with consideration of a probabilistic reliability constraint and solved by using a particle swarm optimization (PSO) algorithm. A numerical example is provided to illustrate the gravity balancing performance and reliability of a robot with uncertainties. A sensitivity analysis of the balancing design is also performed. Lastly, the effectiveness of the RBDO method is demonstrated through a case study in which the balancing performance and reliability of a robot with uncertainties are improved with the proposed method.


Author(s):  
S.V. Palochkin ◽  
Y.V. Sinitsyna ◽  
K.G. Erastova

The increased accuracy in high-speed positioning of the parallel robot effector in comparison with that of serial robots with a sequential structure is often the main reason for their use in various modern industries, such as the manufacture of printed circuit boards for microelectronics. However, despite the higher theoretical positioning accuracy, due to the kinematic structure of the parallel robot, in practice this characteristic largely depends on the accuracy of manufacturing individual elements of this mechanism, the most important of which are the gearboxes of the drives of its input pairs. A solution to the urgent problem of determining the effect of the manufacturing accuracy of planetary pinion gearboxes included in the drive of a five-link parallel robot on the positioning accuracy of its output link is proposed. A specific relationship has been determined between the grade of accuracy number of the gear part dimensions and the robot positioning accuracy. The unevenness of the positioning accuracy along the coordinate axes of its working area is revealed. It was found that near the area of certain robot positions the accuracy of its positioning drops sharply.


2021 ◽  
pp. 1-13
Author(s):  
Louis-Thomas Schreiber ◽  
Clement Gosselin

Abstract This paper introduces a classification of the inverse kinematics solutions (or robot postures) of six-degree-of-freedom serial robots with a geometry based on or similar to Universal Robots' arms. The solution of the inverse kinematics problem is first presented briefly and the equations required to classify the robot postures(branches) based on the joint coordinates are then introduced.


Robotica ◽  
2021 ◽  
pp. 1-20
Author(s):  
Ruiqing Luo ◽  
Wenbin Gao ◽  
Qi Huang ◽  
Yi Zhang

Summary The conventional product of exponentials $\left(\rm POE\right)$ -based methods dissatisfy the parametric minimality for the kinematic calibration of serial robots due to overlooking the magnitude and pitch constraints. Thus, the minimal kinematic model is presented to solve this problem, which can be developed further. This paper puts forward an improved algorithm for the minimal parameter calibration. An actual kinematic model with the minimal parameters $\left(\rm MP\right)$ is constructed according to the geometric properties of actual joint twists in the auxiliary frames established on the basis of the nominal joint axes. Then, the initial pose error is defined in the tool coordinate frame, which is expressed as the exponential map of the twist, and all twist descriptions are unified, so as to give a unified kinematic model in mathematics. By differentiating the kinematic model, a minimal error model is derived in explicit form. Subsequently, we propose a novel parameter identification method, which identifies the orientation error and position error parameters separately by the iterative least-squares method and updates the MP uniformly. Finally, the simulations and experiments on the different serial robots are conducted to verify the correctness and effectiveness of the proposed algorithm. The simulation results show our calibration algorithm outperforms the existing ones in the accuracy aspect, and the experiment result shows that the absolute pose accuracy of the UR5 industrial robot is upgraded about 9 times under a statistics sense after the calibration.


2021 ◽  
pp. 1-14
Author(s):  
Jinhao Duan ◽  
Zhufeng Shao ◽  
Zhaokun Zhang ◽  
Fazhong Peng

Abstract Compared with serial robots, parallel robots have the advantages of high stiffness and good dynamics. By replacing the rigid limbs with cables, the cable-driven parallel robot (CDPR) is greatly simplified in structure and lightweight. We designed a high-speed CDPR tensioned by the passive rod and spring, named TBot. The robot can realize the SCARA movement as the classical Delta parallel robot. Comparison analysis of TBot and Delta is carried out to reveal the natures of the CDPRs and rigid parallel robots, identify the key issues, and promote industrial applications. Based on kinematics and dynamics modeling, performances are analyzed with simulation under a typical Adept Motion trajectory. Results illustrate that TBot has advantages of low cost, low inertia, low energy consumption and adjustable workspace and has great application potential. Energy consumption of the TBot is discussed and the trajectory planning is studied with the genetic algorithm to further reduce the energy consumption, considering the influence of the passive spring. Finally, on the basis of 30% less energy consumption for the Adept Motion than Delta, extra 14.3% energy consumption is saved through the trajectory planning of TBot.


2021 ◽  
Vol 163 ◽  
pp. 104356
Author(s):  
Jing Zhao ◽  
Tong Wu ◽  
Ziqiang Zhang ◽  
Xiaohui Li ◽  
Weihui Liu

2021 ◽  
pp. 55-76
Author(s):  
Guilin Yang ◽  
I-Ming Chen

2021 ◽  
Author(s):  
Angelica Ginnante ◽  
François Leborne ◽  
Stéphane Caro ◽  
Enrico Simetti ◽  
Giuseppe Casalino

Abstract The essential characteristics of machining robots are their stiffness and their accuracy. For machining tasks, serial robots have many advantages such as large workspace to footprint ratio, but they often lack the stiffness required for accurately milling hard materials. One way to increase the stiffness of serial manipulators is to make their joints using closed-loop or parallel mechanisms instead of using classical prismatic and revolute joints. This increases the accuracy of a manipulator without reducing its workspace. This paper introduces an innovative two degrees of freedom closed-loop mechanism and shows how it can be used to build serial robots featuring both high stiffness and large workspace. The design of this mechanism is described through its geometric and kinematic models. Then, the kinematic performance of the mechanism is analyzed, and a serial arrangement of several such mechanisms is proposed to obtain a potential design of a machining robot.


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