Wearproof Composite Coatings on Ti

In this work the formation of protective coatings on VT1-0 commercially pure titanium by plasma electrolytic oxidation (PEO) and subsequent fluoropolymer treatment is presented. The structure, morphology, corrosion, and mechanical properties of the formed composite coatings were studied. It was established that PEO coatings are an excellent basis for the formation of a solid composite layer with high adhesion to its surface. The presence of polytetrafluoroethylene in the composition of the coating reduces the corrosion current density by 4 orders of magnitude and increases the wear resistance by 2 orders of magnitude in comparison with the base PEO coating.

Silicate and Hydroxide Concentration Influencing the Properties of Composite Al2O3-TiO2 PEO Coatings on AA7075 Alloy

This work evaluates the effect of sodium meta-silicate pentahydrate (SMS) and potassium hydroxide concentrations on properties of Al2O3-TiO2 coatings produced through plasma electrolytic oxidation in a solution containing 3 g L−1 potassium titanyl oxalate, (PTO), using a unipolar waveform with constant current density. The surface and cross-section characteristics of PEO coatings including morphology, elemental distribution, and phase composition were evaluated using FESEM, EDS, and XRD techniques. Voltage-time response indicated the concentration of SMS and KOH had a significant effect on the duration of each stage of the PEO process. More cracks and pores were formed at the higher concentrated solutions that resulted in the incorporation of solution components especially Si into the coating inner parts. Ti is distributed throughout the coatings, but it had a dominant distribution in the Si-rich areas. The coating prepared in the electrolyte containing no silicate consisted of non-stoichiometric γ-Al2O3 and/or amorphous Al2O3 phase. Adding silicate into the coating electrolyte resulted in the appearance of α-Al2O3 besides the dominant phase of γ-Al2O3. The corrosion behaviour of the coatings was investigated using the EIS technique. It was found that the coating prepared in the presence of 3 g L−1 SMS and 2 g L−1 KOH, possessed the highest barrier resistance (~10 MΩ cm2), owing to a more compact outer layer, thicker inner layer along with appropriate dielectric property because this layer lacks the Si element. It was discovered that the incorporation of Ti4+ and especially Si4+ in the coating makes the dielectric loss in the coating.

Improvement of Mechanical and Corrosion Properties of Commercially Pure Titanium Using Alumina PEO Coatings

In this study, the surface of commercially pure titanium (Cp-Ti) was covered by a 21–95 µm-thick aluminum oxide layer using plasma electrolytic oxidation. Coating characterization revealed the formation of nodular and granular α- and γ-Al2O3 phases with minor amounts of TiAl2O5 and Na2Ti4O9 which yielded a maximum 49.0 GPa hardness and 50 N adhesive critical load. The corrosion resistance behavior in 3.5 wt.% NaCl solution of all plasma electrolytic oxidation (PEO) coatings was found to be two orders of magnitude higher compared to bare Ti substrate.

Cobalt-doped Ti surface promotes immunomodulation

Here, cobalt-doped plasma electrolytic oxidation (PEO) coatings with different cobalt contents were prepared on Ti implants. The cobalt ions in the PEO coating exhibited a slow and sustainable release and thus showed excellent biocompatibility and enhanced cell adhesion. In vitro ELISA and RT-PCR assays demonstrated that the cobalt-loaded Ti showed immunomodulatory functions to macrophages and upregulated the expression of anti-inflammatory (M1 type) genes and downregulated expression levels of pro-inflammatory (M2 type) genes compared with that of pure Ti sample. High cobalt content induced increased macrophage polarization into the M2 type. Furthermore, the findings from the in vivo air pouch model suggested that cobalt-loaded Ti could mitigate inflammatory reactions. The present work provides a novel strategy to exploit the immunomodulatory functions of implant materials.

Influence of Applied Frequency on Thermal Physical Properties of Coatings Prepared on Al and AlSi Alloys by Plasma Electrolytic Oxidation

In this study, plasma electrolytic oxidation (PEO) was performed on Al and AlSi substrates using a pulsed direct current (DC) power source. The coating process was carried out in a Na2SiO3 electrolyte with the systematic change of pulse frequency (50–1400 Hz). The surface characteristics of the coatings were examined using scanning electron microscopy (SEM). The phase structure was characterized using X-ray diffraction (XRD). A differential scanning calorimeter (DSC) and a laser flash apparatus (LFA) were employed to test heat capacity and heat conductivity, respectively. Results showed that as the discharge frequency increased, the thermal physical properties of Al-PEO and AlSi-PEO coatings changed in different ways. At a high frequency, Al-PEO coatings had low porosity and were closed-pore structured whereas AlSi-PEO coatings had high porosity and large-size open-pore structures could be observed on their surfaces due to concentrated discharges. Based on these findings, it was found that the thermal productivity of coatings is closely correlated with the open-/closed-pore structure instead of porosity. PEO coatings with low heat capacity or low heat conductivity could be obtained with a controlled frequency.