High performance biobased pour-in-place rigid polyurethane foams from facile prepared castor oil-based polyol: Good compatibility with pentane series blowing agent

In this paper, biobased and environmentally friendly rigid polyurethane foams (RPUF) from high hydroxyl value castor oil-based polyols have been prepared without the addition of petroleum-based polyols in the formulation. The new Biopolyol with high hydroxyl value was designed on the basis of the analysis of functionality, structure and hydroxyl value relation and synthesized directly from castor oil in a facile one-pot three-step system. A series of Biopolyols with hydroxyl values in the range of 550–650 mg KOH/g were obtained through transesterification, epoxidation, and hydrolysis. The Biopolyol chemical structure was characterized using FT-IR,1H NMR spectroscopies. The formulated blend polyol with amine catalysts and cyclopentane as a blowing agent have good cyclopentane solubility and phase separation between cyclopentane and polyol was not observed after 30 days. The foaming characteristics were evaluated and improved results were obtained. The thermal conductivity, thermal stability, compressive strength, morphology, dimensional stability, density, and foam flow of the RPUFs were characterized. The results are compared with RPUF prepared using standard commercial polyether polyols for pour-in-place RPUFs. The prepared biobased RPUFs from Biopolyol was able to reach the required satisfactory properties for the appliance industry.

Study of the Mechanical, Sound Absorption and Thermal Properties of Cellular Rubber Composites Filled with a Silica Nanofiller

This paper deals with the study of cellular rubbers, which were filled with silica nanofiller in order to optimize the rubber properties for given purposes. The rubber composites were produced with different concentrations of silica nanofiller at the same blowing agent concentration. The mechanical, sound absorption and thermal properties of the investigated rubber composites were evaluated. It was found that the concentration of silica filler had a significant effect on the above-mentioned properties. It was detected that a higher concentration of silica nanofiller generally led to an increase in mechanical stiffness and thermal conductivity. Conversely, sound absorption and thermal degradation of the investigated rubber composites decreased with an increase in the filler concentration. It can be also concluded that the rubber composites containing higher concentrations of silica filler showed a higher stiffness to weight ratio, which is one of the great advantages of these materials. Based on the experimental data, it was possible to find a correlation between mechanical stiffness of the tested rubber specimens evaluated using conventional and vibroacoustic measurement techniques. In addition, this paper presents a new methodology to optimize the blowing and vulcanization processes of rubber samples during their production.

Investigations on Epoxy-Carbamate Foams Modified with Different Flame Retardants for High-Performance Applications

In transport sectors such as aviation, automotive and railway, materials combining a high lightweight potential with high flame retardant properties are in demand. Polymeric foams are suitable materials as they are lightweight, but often have high flammability. This study focuses on the influence of different flame retardants on the burning behavior of Novolac based epoxy foams using Isophorone Diamine carbamate (B-IPDA) as dual functional curing and blowing agent. The flame retardant properties and possible modifications of these foams are systematically investigated. Multiple flame retardants, representing different flame retardant mechanisms, are used and the effects on the burning behavior as well as mechanical and thermal properties are evaluated. Ammonium polyphosphate (APP), used with a filler degree of 20 wt.% or higher, functions as the best performing flame retardant in this study.

Recycling of buffing dust tanneries waste to prepare structural thermal insulation panels

Thermal insulation panels were prepared by mixing the buffing dust obtained from tanneries waste with the polystyrene. The ratio in weight percentage of buffing dust, polystyrene and blowing agent was 20:77:3 respectively in these panels. The samples were prepared in co-twine extruder at 210 oC. Different physico-chemical properties were investigated for these samples that are required to analyze the usability of a material for construction. The composite panels showed better thermal insulation characteristics than the simple polystyrene boards. This study demonstrated that prepared composite panels have good thermal conductivity (0.029 W/m-K at 27 oC), density (300 Kg/m3), compression strength (6.25 ton) and water absorption (7.5%) without degradation of mechanical properties. Thermogravimetric analysis depicted that composite panels were thermally stable from 200 oC to 412 oC. FTIR analysis showed that composite has carbonyl and free amino functional groups. The SEM study explained that voids were created in the composite and homogeneousity was decreased after the addition of buffing dust. The composite had 62% of carbon and 0.2% of chromium as determined by EDX analysis. The results suggested that the prepared composite panels can be used as thermal insulation boards in building sector which will help in the recycling of waste produced by leather industry and consequently a reduction in environmental pollution.