Rack-Level Thermosyphon Cooling and Vapor-Compression Driven Heat Recovery: Condenser Model

This paper is focused on the modeling of a brazed plate heat exchanger (BPHE) for a novel in-rack cooling loop coupled with heat recovery capability for enhanced thermal management of datacenters. In the proposed technology, the BPHE is acting as a condenser, and the model presented in this study can be applied in either the cooling loop or vapor recompression loop. Thus, the primary fluid enters as either superheated (in the vapor recompression loop) or saturated vapor (in the cooling loop), while the secondary fluid enters as a sub-cooled liquid. The model augments an existing technique from the open literature and is applied to condensation of a low-pressure refrigerant R245fa. The model assumes a two-fluid heat exchanger with R245fa and water as the primary and secondary fluids, respectively, flowing in counterflow configuration; however, the model can also handle parallel flow configuration. The 2-D model divides the heat exchanger geometry into a discrete number of slices to analyze heat transfer and pressure drops (including static, momentum and frictional losses) of both fluids, which are used to predict the exit temperature and pressure of both fluids. The model predicts the exchanger duty based on the local energy balance. The predicted values of fluid output properties (secondary fluid temperature and pressure, and primary fluid vapor quality and pressure) along with heat exchanger duty show good agreement when compared against a commercial software.

Numerical Simulation of an Out-Vessel Loss of Coolant from the Breeder Primary Loop Due to Large Rupture of Tubes in a Primary Heat Exchanger in the DEMO WCLL Concept

This work presents a thermohydraulic analysis of a postulated accident involving the rupture of the breeder primary cooling loop inside a heat exchanger (once through steam generator). After the detection of the loss of pressure inside the primary loop, a plasma shutdown is actuated with a consequent plasma disruption, isolation of the secondary loop, and shutoff of the pumps in the primary; no other safety counteractions are postulated. The objective of the work is to analyze the pressurization of the primary and secondary sides to show that the accidental overpressure in the two sides of the steam generators is safely accommodated. Furthermore, the effect of the plasma disruption on the FW, in terms of temperatures, should be analyzed. Lastly, the time transients of the pressures and temperatures in the HX and BB for a time span of up to 36 h should be obtained to assess the effect of the decay heat over a long period. A full nodalization of the OTSG was realized together with a simplified nodalization of the whole PHTS BB loop. The code utilized was MELCOR for fusion version 1.8.6. The accident was simulated by activating a flow path which directly connected one section of the primary with the parallel section of the secondary side. It is shown here that the pressures and the temperatures inside the whole PHTS system remain below the safety thresholds for the whole transient.

Loss of Liquid Lithium Coolant in an Accident in a DONES Test Cell Facility

A Demo-Oriented early NEutron Source (DONES) facility for material irradiation with nuclear is currently being designed. DONES aims to produce neutrons with fusion-relevant spectrum and fluence by means of D–Li stripping reactions occurring between a deuteron beam impacting a stable liquid lithium flowing film implementing the target. Given the hazard constituted by the liquid lithium inventory and the potential risk of reactions with water, air, and concrete eventually resulting in fire events, the Target Test Cell (TTC) is filled with helium and the reinforced concrete walls forming the bio-shield are covered with steel liners. A loss of Li in TTC, due to a large break in the Quench Tank, is postulated, and consequences are deterministically studied. With the TTC liner being water-cooled, the impact of the liner temperature rise following a leakage event is evaluated. Two separate MELCOR code models have been defined for the liquid lithium loop and water-cooled loop and are numerically coupled. The amount of leaked inventory dependent on the implemented safety logic and impact on TTC containment is evaluated. The water pressurization pattern within the liner cooling loop is studied to highlight possible risks of lithium–water/concrete reactions.

Design and Safety Considerations for Coiled Tubing Operations in Geothermal Wells

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 30408, “Design and Safety Considerations To Perform Coiled Tubing Operations in Large-Diameter, High-Temperature Geothermal Wells,” by Ishaan Singh, SPE, Danny Aryo Wijoseno, SPE, and Kellen Wolf, Schlumberger, et al., prepared for the 2020 Offshore Technology Conference Asia, originally scheduled to be held in Kuala Lumpur, 17–19 August. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission. The productive section in a high-pressure, high-temperature (HP/HT) geothermal Field A in the Philippines features shallow and deep reservoirs separated by a low-permeability formation. However, recent years have seen a reduction in production levels. To activate and enhance well production, coiled tubing (CT) nitrogen-lift operations were required. CT simulations were combined with simulations from the geothermal reservoir to overcome modeling limitations. The outcome helped the design of a new cooling-loop system and allowed optimization of the nitrogen-lift technique. As a result, two large-diameter geothermal wells were lifted safely with 2-in. CT. Introduction This study describes design and safety considerations in performing CT operations in high-temperature, large- diameter geothermal wells. The customized high-temperature-grade seal material was chosen to withstand high bottomhole temperatures (BHT) (600°F), and a heat exchanger riser system was designed and tested on the job to handle high-surface-temperature steam (350–400°F), thus mitigating potential well-control incidents. Challenges of Seal Damage Caused by High Surface Temperatures in Live Well Intervention The CT interventions in quenched HP/HT geothermal wells reduce the risk of surface equipment failure. The seal material readily available in the market is rated to 250°F, but, if quenching is not possible, the high-temperature steam (approximately 350–400°F) may flow into the pressure-control equipment, leading to seal damage and CT contingencies. At high temperatures (400°F), these seals are unusable. It becomes essential to use a surface heat exchange riser (HER) system to prevent this issue. Design and Execution of HER Systems in Field A To avoid any well contingency and to keep pressure-control equipment safe, HER systems can be used. Some basic designs for HERs are described in the complete paper. For this study, a customized 4.06-in. HER cooling system (Design 1, shown in Fig. 1) was designed to accommodate 2-in. CT pipe. Design 1 was chosen from an evaluation of three design candidates outlined in the complete paper. The wellhead stack featured seal elements rated to high temperatures (400°F). To prevent high- temperature steam from entering the wellhead stack, the blowout preventer, and other surface- equipment elements, an efficient HER system was designed wherein, while the CT is still in the well performing CT operations, the cold water can be pumped into the CT-stack annulus from the top flow cross through the cooling riser to the bottom flow cross and back to the return tank. The temperature of the cooling loop was continuously monitored to ensure that it was well below 212°F (the boiling point of water).

Experimental Study on the Dynamic Heat Transfer Characteristics of a Mechanically Pumped Two-phase Cooling Loop

The present research designs a mechanically pumped cooling loop system and conducts an experimental investigation on the dynamic heat transfer characteristics of the system. The effects of the start-up heat load and heat load variation on the dynamic characteristics of the system are analyzed. The results indicate that during the start-up period, as the heat load rises, the temperature overshoot and duration time of adjustment decrease, while the pressure oscillation amplitude increases. During the regular operation period, as the heat load increases, the temperature at the evaporator outlet gradually increases until it approaches the saturation temperature and then remains constant. The pressure evolution at the evaporator outlet can be divided into four stages: steady state, drastic oscillation, damped oscillation, and slight oscillation.

Ultra-Compact Micro-Scale Heat Exchanger for Advanced Thermal Management in Datacenters

The present study is focused on the experimental characterization of two-phase heat transfer performance and pressure drops within an ultra-compact heat exchanger (UCHE) suitable for electronics cooling applications. In this specific work, the UCHE prototype is anticipated to be a critical component for realizing a new passive two-phase cooling technology for high-power server racks, as it is more compact and lighter weight than conventional heat exchangers. This technology makes use of a novel combination of thermosyphon loops, at the server-level and rack-level, to passively cool an entire rack. In the proposed two-phase cooling technology, a smaller form factor UCHE is used to transfer heat from the server-level thermosyphon cooling loop to the rack-level thermosyphon cooling loop, while a larger form factor UCHE is used to reject the total heat from the server rack into the facility-level cooling loop. The UCHE is composed of a double-side-copper finned plate enclosed in a stainless steel enclosure. The geometry of the fins and channels on both sides are optimized to enhance the heat transfer performance and flow stability, while minimizing the pressure drops. These features make the UCHE the ideal component for thermosyphon cooling systems, where low pressure drops are required to achieve high passive flow circulation rates and thus achieve high critical heat flux values. The UCHE’s thermal-hydraulic performance is first evaluated in a pump-driven system at the Laboratory of Heat and Mass Transfer (LTCM-EPFL), where experiments include many configurations and operating conditions. Then, the UCHE is installed and tested as the condenser of a thermosyphon loop that rejects heat to a pumped refrigerant system at Nokia Bell Labs, in which both sides operate with refrigerants in phase change (condensation-to-boiling). Experimental results demonstrate high thermal performance with a maximum heat dissipation density of 5455 (kW/m3/K), which is significantly larger than conventional air-cooled heat exchangers and liquid-cooled small pressing depth brazed plate heat exchangers. Finally, a thermal performance analysis is presented that provides guidelines in terms of heat density dissipations at the server- and rack-level when using passive two-phase cooling.

Design Studies of Two Stage Cooling Loop for New Generation Vehicles

In this article, the design and integration of an intelligent refrigeration system that increases air conditioning and engine efficiency, reduces fuel consumption and emission levels in vehicles manufactured today will be examined. This design will include a two-stage cooling system. Two-stage cooling unit consist; high temperature radiator and low temperature radiator. The engine coolant will be cooled in the high temperature radiator. In the low temperature radiator, coolant of water cooled air charger and air conditioning condenser will be cooled. It is aimed to increase the engine efficiency by cooling more efficiently, thanks to the heat carrying capacity of the water which is high compared to air. With this project, it is aimed to cool the heated air after the turbocharging and air conditioning gas in the vehicle with water instead of air.