Self-Protected Virtual Sensor Network for Microcontroller Fault Detection

This paper introduces a procedure to compare the functional behaviour of individual units of electronic hardware of the same type. The primary use case for this method is to estimate the functional integrity of an unknown device unit based on the behaviour of a known and proven reference unit. This method is based on the so-called virtual sensor network (VSN) approach, where the output quantity of a physical sensor measurement is replicated by a virtual model output. In the present study, this approach is extended to model the functional behaviour of electronic hardware by a neural network (NN) with Long-Short-Term-Memory (LSTM) layers to encapsulate potential time-dependence of the signals. The proposed method is illustrated and validated on measurements from a remote-controlled drone, which is operated with two variants of controller hardware: a reference controller unit and a malfunctioning counterpart. It is demonstrated that the presented approach successfully identifies and describes the unexpected behaviour of the test device. In the presented case study, the model outputs a signal sample prediction in 0.14 ms and achieves a reconstruction accuracy of the validation data with a root mean square error (RMSE) below 0.04 relative to the data range. In addition, three self-protection features (multidimensional boundary-check, Mahalanobis distance, auxiliary autoencoder NN) are introduced to gauge the certainty of the VSN model output.

Simulation of the Vibrations Produced to the Human Body During Operation of the Bucket Wheel Excavators. A Case Study of ERc 1400-30/7 Type Excavator

The paper deals with the analysis of the dynamic response over time of the excavator boom during operation. For a start, we determined the variation in time of the forces acting on the rotor shaft, due to the excavation. These forces have high values and a slow variation over time, which depends on the rotation speed of the bucket wheel and the number of buckets installed on it. A virtual model of the BWE boom was proposed, for which the dynamic response in time due to the excavation forces was determined, for a point in the main cabin of the BWE. A virtual sensor has been attached to this point corresponding to seat of the operator. The simulation of the dynamic response over time was performed taking into account a global damping of 2% of the critical damping. The simulation was performed both for the excavation of a homogeneous material and for the case of a shock (a sudden appearance of an inclusion of hard material during the cutting of the homogeneous material).

Feasibility of A Neural Network-Based Virtual Sensor for Vehicle Unsprung Mass Relative Velocity Estimation

With the automotive industry moving towards automated driving, sensing is increasingly important in enabling technology. The virtual sensors allow data fusion from various vehicle sensors and provide a prediction for measurement that is hard or too expensive to measure in another way or in the case of demand on continuous detection. In this paper, virtual sensing is discussed for the case of vehicle suspension control, where information about the relative velocity of the unsprung mass for each vehicle corner is required. The corresponding goal can be identified as a regression task with multi-input sequence input. The hypothesis is that the state-of-art method of Bidirectional Long–Short Term Memory (BiLSTM) can solve it. In this paper, a virtual sensor has been proposed and developed by training a neural network model. The simulations have been performed using an experimentally validated full vehicle model in IPG Carmaker. Simulations provided the reference data which were used for Neural Network (NN) training. The extensive dataset covering 26 scenarios has been used to obtain training, validation and testing data. The Bayesian Search was used to select the best neural network structure using root mean square error as a metric. The best network is made of 167 BiLSTM, 256 fully connected hidden units and 4 output units. Error histograms and spectral analysis of the predicted signal compared to the reference signal are presented. The results demonstrate the good applicability of neural network-based virtual sensors to estimate vehicle unsprung mass relative velocity.

A Sensor Fault Detection Scheme as a Functional Safety Feature for DC-DC Converters

DC-DC converters are widely used in a large number of power conversion applications. As in many other systems, they are designed to automatically prevent dangerous failures or control them when they arise; this is called functional safety. Therefore, random hardware failures such as sensor faults have to be detected and handled properly. This proper handling means achieving or maintaining a safe state according to ISO 26262. However, to achieve or maintain a safe state, a fault has to be detected first. Sensor faults within DC-DC converters are generally detected with hardware-redundant sensors, despite all their drawbacks. Within this article, this redundancy is addressed using observer-based techniques utilizing Extended Kalman Filters (EKFs). Moreover, the paper proposes a fault detection and isolation scheme to guarantee functional safety. For this, a cross-EKF structure is implemented to work in cross-parallel to the real sensors and to replace the sensors in case of a fault. This ensures the continuity of the service in case of sensor faults. This idea is based on the concept of the virtual sensor which replaces the sensor in case of fault. Moreover, the concept of the virtual sensor is broader. In fact, if a system is observable, the observer offers a better performance than the sensor. In this context, this paper gives a contribution in this area. The effectiveness of this approach is tested with measurements on a buck converter prototype.