OVERVIEW OF THE BEST 2020 AXIAL-FLOW FAN DATA AND INCLUSION IN SIMILARITY CHARTS FOR THE SEARCH OF THE BEST DESIGN

The paper deals with the aerodynamic performance of ducted axial-flow fans available in the 2020 market and aims to create a general picture of the best designs and design trends, as a tool for fan designers. To this end, the paper first presents the general formulation of the similarity approach to the fan performance analysis, including the effects of rotational speed (which affects the validity of the Reynolds similarity) and turbomachine size (which can hinder the perfect geometrical similarity of some shape details). The second part reports a statistical survey of the axial-flow fan performance based on data from catalogues of major manufacturers, and compares the resulting Cordier-lines with optimum fan designs from empirical or CFD-based models available in the literature. In addition to the global performance at maximum aeraulic and total-to-static efficiencies, this survey uses the form of dimensionless Balje-Cordier charts to identify the trends and values of other design parameters, such as hub-to-tip ratio, blade count, and blade positioning angle. As a result, a summary of the aerodynamic performance of year 2020 best designs, the improvements achieved during the last forty years, and the present design trends in contra-rotating, vane-axial, and tube-axial fan types are made available to fan designers.

CFD - Based Investigation of Effects of Obstruction in Front of Small Axial Cooling Fan and Deterioration of Supply Flow Rate

This study describes the deterioration of a small axial fan’s supply flow rate in high-density packaging electronic equipment. A cooling fan flow rate can be predicted by its P-Q curve, which shows a relationship between a pressure rise at a fan (ΔP) and a supply flow rate (Q). However, in high-density packaging electronic equipment, the fan performance is affected by the mounting components around the fans, and the accurate prediction of the supply flow rate becomes difficult. This paper tried to do flow visualization around a small axial cooling fan’s impellers when the obstruction was mounted in front of the fan through CFD analysis. A relationship between the supply flow rate by the fan and the flow pattern around the impellers was investigated while changing the distance between the test fan and the obstruction. Through this study, the following results can be obtained. The fan’s flow is stable in the rotating stall region and the higher flow rate operating points regardless of whether or without the obstruction. At the lower flow rate conditions, the formation of a complex unsteady flow is reproduced. As the flow rate decreases, the flow’s separation point becomes closer to the leading edge of the impeller. In the case of obstruction, the change of the flow pattern causes a larger attack angle. As a result, fan performance is degraded.

Effects of Surface Waviness on Fan Blade Boundary Layer Transition and Profile Loss—Part II: Experimental Assessments and Applications

Part II describes the experimental assessment and the application of the ideas in Part I concerning the mechanisms that determine the role of blade surface waviness on laminar-turbulent transition and their consequent effect on civil aircraft fan performance. A natural transition wind tunnel was designed and constructed to characterize the impact of surface waviness on transition, using both hotwire anemometry and infrared thermography. The experimental results support the new hypothesis presented in Part I, concerning the way in which blade surface waviness affects fan performance through motion of the transition onset location due to interaction between surface waviness and Tollmien–Schlichting (TS) boundary layer instability. In particular, the theoretical amplification of the TS waves, and the corresponding transition onset location movement due to surface waviness, was borne out over a range of variations in Reynolds number, nondimensional surface wavelength, nondimensional surface wave height, and location of surface wave initiation, relevant to composite fan blade parameters. Further, the increase of receptivity coefficient, and thus, the initial amplitude of disturbances due to geometric resonance between surface wavelength and TS wavelength was also confirmed by the experiments. Surface waviness was estimated, in some cases, to result in a nearly 1% decrease in fan efficiency compared to a nonwavy blade. Suggestions are given for mitigation of the effects of waviness, including the idea of blade curvature rescheduling as a method to delay transition and thus decrease loss.

Changes in Fan Energy Consumption According to Filters Installed in Residential Heat Recovery Ventilators in Korea

In recent years, because of outdoor ultrafine particles, residential heat recovery ventilators (HRVs) have been used with high efficiency filters by residents in Korea. However, as pre-filters are primarily used in residential HRVs, when a high-efficiency particulate air (HEPA) filter is installed, the filter pressure drop increases, reducing the airflow rate, which requires the fan to draw more power to maintain the airflow rate. Therefore, in this study, the change in power usage of HRVs installed in residential apartments in Korea with various air volumes and filters were analyzed. The results show that HEPA filters consumed 13.5–17.5% (16.1% on an average), 11.8–16.0% (13.8% on an average), and 16.8–41.3% (30.1% on an average) more power at 0.5, 1.0, and 1.5 air changes/h, respectively, than the pre-filter. These results indicate that unexpected power consumption increase could be caused if a pre-filter is replaced with a HEPA filter in residential small air-volume HRVs. This may lead to noise or failure due to fan overload. Thus, it is necessary to operate residential HRVs at the optimum air volume according to the fan performance.

Improvement of the Parallel Compressor Model and Application to Inlet Flow Distortion

This paper introduces a semi-analytical approach which enables one to deal with distorted inflow in axial fans or compressors. It is inspired by the classical parallel compressor (PC) theory but relies on a local flow-loading coefficient formalism. It is applied to non-uniform flow conditions to study the aerodynamic behavior of a low-speed fan in response to upstream flow distortion. Experimental measurements and 3D RANS simulations are used to evaluate the prediction of fan performance obtained with the local PC method. The comparison proves that, despite its simplicity, the present approach enables to correctly capture first order phenomena, offering interesting perspectives for an early design phase if different fan geometries are to be tested and if the upstream distortion maps are available.

Effect of Tip Vortex Reduction on Air-Cooled Condenser Axial Flow Fan Performance: an Experimental Investigation

Large diameter axial flow fans are used in Air-cooled Condenser (ACC) systems of modern power stations. Efficiency improvements on these fans can significantly reduce the ACC power consumption and increase the net sent-out power to the grid. This study targets fan performance enhancement through blade tip vortex reduction. Experimental investigations are performed on a representative ACC scale fan, where tests consider the effects of tip clearance and two new tip endplate designs on fan performance. Test results confirm the findings of previous studies, showing the negative effect of increasing tip clearance on performance. Despite testing limitations, results from tests incorporating endplates show fan static pressure coefficient and efficiency increases over large ranges of flow coefficient compared to the datum fan. These outcomes agree with observations from literature and warrants further exploration. Future work is recommended to provide confirmation on the presented trends.

Effect of Tip Vortex Reduction on Air-Cooled Condenser Axial Flow Fan Performance: An Experimental Investigation

Large diameter axial flow fans are used in Air-cooled Condenser (ACC) systems of modern power stations. Efficiency improvements on these fans can significantly reduce the ACC power consumption and increase the net sent-out power to the grid. This study targets fan performance enhancement through blade tip vortex reduction. Experimental investigations are performed on a representative ACC scale fan, where tests consider the effects of tip clearance and two new tip endplate designs on fan performance. Test results confirm the findings of previous studies, showing the negative effect of increasing tip clearance on performance. Despite testing limitations, results from tests incorporating endplates show fan static pressure coefficient and efficiency increases over large ranges of flow coefficient compared to the datum fan. These outcomes agree with observations from literature and warrants further exploration. Future work is recommended to provide confirmation on the presented trends.