Effect of Ultra-High-Molecular-Weight Molecular Chains on the Morphology, Crystallization, and Mechanical Properties of Polypropylene

The effects of the ultra-high-molecular-weight (UHMW) component of polypropylene (PP) on its rheological properties, crystallization behavior, and solid-state mechanical properties were investigated using various measurement techniques. The terminal relaxation time—determined by measuring the linear viscoelasticity—was increased by adding the UHMW component. The increase in the melt elasticity produced by adding the UHMW component was observed by measuring the steady-state shear flow, although the shear viscosity was not greatly affected. Owing to the long characteristic time of the Rouse relaxation of the UHMW component, PP with the UHMW component formed highly oriented structures through a shear-induced crystallization process. The addition of the UHMW component enhanced the orientation and regularity of crystalline structure for extruded films. Therefore, the Young’s modulus, yield stress, and strength were higher in the PP film containing the UHMW component than in one without the UHMW component, irrespective of the direction of tensile deformation.

How Is Rheology Involved in 3D Printing of Phase-Separated PVC-Acrylate Copolymers Obtained by Free Radical Polymerization

New auto-plasticised copolymers of poly(vinyl chloride)-r-(acrylate) and polyvinylchloride, obtained by radical polymerization, are investigated to analyse their capacity to be processed by 3D printing. The specific microstructure of the copolymers gives rise to a phase-separated morphology constituted by poly(vinyl chloride) (PVC) domains dispersed in a continuous phase of acrylate-vinyl chloride copolymer. The analysis of the rheological results allows the suitability of these copolymers to be assessed for use in a screw-driven 3D printer, but not by the fused filament fabrication method. This is due to the high melt elasticity of the copolymers, caused by interfacial tension between phases. A relationship between the relaxation modulus of the copolymers and the interlayer adhesion is established. Under adequate 3D-printing conditions, flexible and ductile samples with good dimensional stability and cohesion are obtained, as is proven by scanning electron microscopy (SEM) and tensile stress-strain tests.

Preparation and characterization of PLA foam chain extended through grafting octa(epoxycyclohexyl) POSS onto carbon nanotubes

Improving foamability of poly (lactic acid) (PLA) resin is a key issue for its critical foaming applications with high-performance and ultralow density. However, owing to the rheological nature of linear PLA chain structure with relatively low molecular weight, the overall foamability of PLA resin cannot meet the processing requirements of foaming purpose. Here, we describe a simple and versatile technique to prepare high foamability PLA resin by inducing chain extender through grafting octa(epoxycyclohexyl) polyhedral oligomeric silsesquioxanes (POSS) on carbon nanotubes (CNT). After the orderly assemble of the two nanoparticles, an obvious increase in melt elasticity of PLA is observed. The enhanced melt elasticity of PLA had a significant effect on controlling subsequent foaming behavior. Thus, a homogeneous and finer cellular morphology of PLA rigid foam was obtained with a proper content of CNT-POSS. Eventually, the expansion ratio of chain-extended PLA foam was 13 times higher than that of unmodified PLA foam. The proposed design methodology will potentially pave a way for designing and preparing high-performance PLA rigid foam products.

Effect of Epoxy-Functionalized Acrylonitrile-Butadiene-Styrene on the Morphology and Rheological Properties of Poly(butylene terephthalate)/Poly(acrylonitrile-styrene-acrylate) Blends

Glycidyl methacrylate (GMA) grafted acrylonitrile-butadiene-styrene (ABS) in the presence of styrene (St) monomer (AGS) was used as a compatibilizer in the immiscible poly(butylene terephthalate)/poly(acrylonitrile-styrene-acrylate) (PBT/ASA) blends. SEM analyses display a better dispersion of ASA particles in the PBT matrix with the content of AGS less than 4.0 wt% compared with the PBT/ASA blends. Rheological measurements show that the melt elasticity and melt strength of blends increase with increasing ABS-g-(GMA-co-St) content. The behavior of blends shifts from “liquid-like” to “solid-like” and the relaxation time moves to higher values by introducing AGS. 3.0 wt% AGS is the optimum concentration for PBT/ASA system.

Morphology development of polytetrafluoroethylene in a polypropylene melt (IUPAC Technical Report)

Morphology development of polytetrafluoroethylene (PTFE) caused by applied flow history in molten isotactic polypropylene (PP) is investigated, employing a cone-and-plate rheometer and a capillary rheometer as mixing devices. Since the flow history is applied at 190 °C, PTFE is in the solid state whereas PP is in the molten state. It is found that primary PTFE particles tend to be agglomerated together by mechanical interlocking. Then they are fragmented into fibers by hydrodynamic force with reorganization process of crystalline phase. The diameter of the fragmented fibers is the same as that of the original ellipsoidal particles. Further, fine fibers whose diameter is in the range from 50 to 100 nm are also generated by yielding behavior of the particles. The prolonged shearing leads to a large number of fibers, although the diameter and length are hardly affected by the exposure time of shearing and shear stress. Moreover, the flow type (i.e., drag or pressure flow) does not affect the morphology to a great extent, although the drag flow is not efficient to reduce large agglomerated particles. The fibers form an interdigitated network structure, which is responsible for the marked melt elasticity.