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Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 2034
Author(s):  
Cauê Pettermann Carvalho ◽  
Milton Sergio Fernandes de Lima ◽  
Viktor Pastoukhov ◽  
Carlos Antonio Reis Pereira Baptista

Among the third-generation Al-Li alloys, AA2198 stands out for its lower density, formability and increased stiffness, being suitable for use in aircraft fuselage sheets and other inner structures in order to reduce weight and improve performance. An important topic related to damage tolerant structures is the development of techniques to retard fatigue crack propagation, such as the localized heating by a laser source. The aim of the present work was to find the most suitable parameters for the production of laser heating lines in 2198-T851 alloy sheets in order to reduce the fatigue crack growth rate in this material. Laboratory tests using C(T) specimens under two loading conditions (R = 0.1 and 0.5) provided a useful dataset on the laser heated material. The experimental results indicate a 200 W laser beam power at treatment speeds of 1 and 10 mm/s was sufficient to retard crack growth in the current setup. The more expressive results were obtained for 200 W laser power with a speed of 1 mm/s and cyclic loading with stress ratio R = 0.1.


2021 ◽  
Vol 2077 (1) ◽  
pp. 012007
Author(s):  
Ömer Üstündag ◽  
Nasim Bakir ◽  
Andrey Gumenyuk ◽  
Michael Rethmeier

Abstract One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5367
Author(s):  
Dariusz Bartkowski

The paper presents study results of Fe/TaC metal matrix composite coatings produced on tool steel using laser processing of TaC pre-coat. The Fe/TaC coatings were produced in two steps. First, a pre-coat in the form of a paste based on tantalum carbide and water glass was made and then applied to the steel substrate. In the second step, the TaC pre-coat was remelted with steel substrate using a diode laser beam with a rated power of 3 kW. A constant scanning speed of the laser beam of 3 m/min and three types of laser beam power: 500 W, 800 W and 1100 W were applied. Tests were carried out on three different thicknesses of the TaC pre-coat: 30 µm, 60 µm and 90 µm. The influence of pre-coat thickness and laser beam power on the microstructure, chemical composition and microhardness were analyzed. A possibility of producing coatings with a characteristic composite structure was found, where the iron from the substrate became the matrix, and the introduced tantalum carbides—the reinforcing phase. It was found that too high power of the laser beam leads to complete melting of the introduced primary TaC particles. It was also found that the use of a thicker TaC pre-coat contributes to microhardness increase.


Metals ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1477
Author(s):  
Wenrui Wang ◽  
Qi Sun ◽  
Dingzhi Wang ◽  
Junsong Hou ◽  
Wu Qi ◽  
...  

In this paper, the ((CoCrFeNi)95Nb5)100−xMox (x = 1, 1.5 and 2) high-entropy alloy (HEA) coatings were fabricated on the substrate of 45# steel by laser cladding process under different laser beam power. The influence of laser beam power and molybdenum element content on the microstructure and microhardness of the HEA coatings was investigated. Results show that the HEA coatings were composed of face-centered cubic (FCC) phase and Laves phase, had low porosity, and bonded well to the substrate. The Mo1 coating is composed of cellular dendritic structures and columnar dendritic structures. With the increase of molybdenum element content, the columnar dendritic structures disappeared, the grains are refined, and the arrangement of grains is more compact. The volume fraction of the interdendritic phase under the laser beam power of 800 W was small and irregular. After the laser beam power was increased to 1000 W, the volume fraction of the interdendritic phase was increased. Under the laser beam power of 1200 W, the volume fraction of the interdendritic phase was small again. Therefore, the coatings fabricated under the laser beam power of 1000 W had a larger volume fraction of the interdendritic phase and higher microhardness. With the increase in molybdenum content, the grain changed from columnar dendrite to cellular dendrite, and the microhardness of the coating increased. The characteristics of the laser cladding process, the formation of Laves phase, and the fine grain strengthening lead to high microhardness of the coatings.


Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 608
Author(s):  
Aneta Bartkowska ◽  
Dariusz Bartkowski ◽  
Damian Przestacki ◽  
Jakub Hajkowski ◽  
Andrzej Miklaszewski

The paper presents study results focused on the microstructural, mechanical, and physicochemical properties of B-Cr coatings obtained by means of modification of diffusion borochromized layers by diode laser beam. The studies were conducted on 145Cr6 tool steel. Diffusion borochromized layers were produced at 950 °C in powder mixture containing boron carbides as a source of boron and ferrochrome as a source of chromium. In the next step these layers were remelted using laser beam. Powers: 600, 900, and 1200 W were used during these processes. The microstructure, microhardness, chemical composition, as well as wear and corrosion resistance of newly-formed B-Cr coatings were determined. As a result of laser beam interaction, the diffusion borochromized layer was mixed with the steel substrate. The study showed that too low laser beam power causes cracks in the newly formed B-Cr coating, and on the other hand, too higher laser beam power causes deep remelting resulting in the loss of microhardness. The reduced corrosion resistance in comparison with diffusion borochromized layers was caused by occurrence cracks or deep remelting. For B-Cr coatings produced using laser beam power 600 W, a small decrease in wear resistance was observed, but note that this coating was much thicker than diffusion borochromized layers. On the other hand, laser beam power of 1200 W caused a significant decrease in wear resistance. Newly formed B-Cr coatings had an advantageous microhardness gradient between the layer and the substrate.


Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2621
Author(s):  
Aneta Bartkowska

The paper presents the results of a study of the microstructure, chemical composition, microhardness and corrosion resistance of Cr-B coatings produced on Vanadis 6 tool steel. In this study, chromium and boron were added to the steel surface using a laser alloying process. The main purpose of the study was to determine the impact of those chemical elements on surface properties. Chromium and boron as well as their mixtures were prepared in various proportions and then were applied on steel substrate in the form of precoat of 100 µm thickness. Depending on the type of precoat used and laser processing parameters, changes in microstructure and properties were observed. Coatings produced using precoat containing chromium and boron mixture were characterized by high microhardness (900 HV0.05–1300 HV0.005) while maintaining good corrosion resistance. It was also found that too low laser beam power contributed to the formation of cracks and porosity.


2021 ◽  
Vol 139 (5) ◽  
pp. 598-601
Author(s):  
M. Kubiak ◽  
T. Domański ◽  
W. Piekarska ◽  
Z. Saternus

Sensors ◽  
2021 ◽  
Vol 21 (5) ◽  
pp. 1698
Author(s):  
Christian Niklas ◽  
Hainer Wackerbarth ◽  
Georgios Ctistis

The market of gas sensors is mainly governed by electrochemical, semiconductor, and non-dispersive infrared absorption (NDIR)-based optical sensors. Despite offering a wide range of detectable gases, unknown gas mixtures can be challenging to these sensor types, as appropriate combinations of sensors need to be chosen beforehand, also reducing cross-talk between them. As an optical alternative, Raman spectroscopy can be used, as, in principle, no prior knowledge is needed, covering nearly all gas compounds. Yet, it has the disadvantage of a low quantum yield through a low scattering cross section for gases. There have been various efforts to circumvent this issue by enhancing the Raman yield through different methods. For gases, in particular, cavity-enhanced Raman spectroscopy shows promising results. Here, cavities can be used to enhance the laser beam power, allowing higher laser beam-analyte interaction lengths, while also providing the opportunity to utilize lower cost equipment. In this work, we review cavity-enhanced Raman spectroscopy, particularly the general research interest into this topic, common setups, and already achieved resolutions.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 282
Author(s):  
Aleksandra Kotarska

The article presents the results of the laser alloying process of ductile cast iron EN-GJS 350-22 surface with titanium. The laser alloying process was conducted on 2 kW high power diode laser (HPDDL) Rofin Sinar DL02 with rectangular focus and uniform power density distribution in the focus axis. The laser alloying was conducted with constant laser beam power and processing speed with titanium powder feed rate variation. The tests of the produced surface layers included macrostructure and microstructure observations, X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) analysis, Vickers hardness, and solid particle erosion according to ASTM G76-04 standard. To assess the erosion mechanism, SEM observations of worn surfaces after erosive test were carried out. As a result of laser alloying of a ductile cast iron surface, the in situ metal-matrix composite structure was formed with TiC reinforcing particles. The microstructure change resulted in the increase of surface layers hardness and erosion resistance in comparison to the base material.


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