Edge Location and Identification Method for Electronic Components based on Improved Canny Algorithm

The position identification of SMD electronic components mainly uses Canny edge detection algorithm to detect the edges of specific elements, benefited from its computational simplicity. The traditional Canny algorithm lacks the adaptability in gradient calculation and double thresholds selection, which may affect the location and identification accuracy of specific elements in electronic components. In this paper, an improved canny edge detection algorithm is proposed. The gradient magnitude is calculated in four directions, i.e., horizontal, vertical, and diagonal. Both the high and low thresholds can be adaptively determined based on the grayscale distribution information, to increase the adaptability of edge identification. The experimental results show that the proposed method can better locate the true edges of specific elements in electronic components with a reasonable processing speed, compared with the traditional Canny algorithm, and has been successfully applied on practical real-time vision inspection on SMD electronic components.

Design of servo drive system for machine vision inspection platform

With the more application of machine vision technology in production practice, most machine vision systems are based on passive vision to measure the target, which has some limitations. Based on the requirements of machine vision platform, a three-dimensional servo movement scheme based on active positioning vision is proposed in this paper. In this paper, the parts of the servo drive system of the platform are selected, calculated and checked, the three-dimensional modeling of the machine vision platform is completed in SolidWorks, and the motion simulation of the servo control system is carried out.

Rotation Estimation and Segmentation for Patterned Image Vision Inspection

Pattern images can be segmented in a template unit for efficient fabric vision inspection; however, segmentation criteria critically affect the segmentation and defect detection performance. To get the undistorted criteria for rotated images, rotation estimation of absolute angle needs to be proceeded. Given that conventional rotation estimations do not satisfy both rotation errors and computation times, patterned fabric defects are detected using manual visual methods. To solve these problems, this study proposes the application of segmentation reference point candidate (SRPC), generated based on a Euclidean distance map (EDM). SRPC is used to not only extract criteria points but also estimate rotation angle. The rotation angle is predicted using the orientation vector of SRPC instead of all pixels to reduce estimation times. SRPC-based image segmentation increases the robustness against the rotation angle and defects. The separation distance value for SRPC area distinction is calculated automatically. The performance of the proposed method is similar to state-of-the-art rotation estimation methods, with a suitable inspection time in actual operations for patterned fabric. The similarity between the segmented images is better than conventional methods. The proposed method extends the target of vision inspection on plane fabric to checked or striped pattern.

Image processing of Casting defects based on Convolutional neural network

At present, there are numerous losses caused by corrosion cracking of metal castings in engineering in China. In order to detect the possible defects of metal castings in engineering, the laser ultrasonic vision inspection technology is used to image the castings, and then the identification efficiency is low. In order to process these images efficiently and quickly, convolutional neural network image processing technology is introduced. According to the actual needs, a convolutional neural network architecture is designed to recognize images, and whether the architecture meets the requirements is verified. Experimental results show that the performance of the architecture meets the design requirements. Under the same conditions, this structure provides a solution for casting defect detection combined with artificial intelligence.

Design of On-line Detecting Device for Groove Wear of Elevator Traction Wheel

After the wear of elevator traction wheel, there is a traditional detection method which can measure the geometric dimensions of wheel groove. But this method has low measurement accuracy and cannot accurately reflect the actual profile of wheel groove. By means of the machine vision inspection technology, the profile of the traction wheel groove can be measured, a new detection method is proposed in this paper, and the corresponding measuring device is designed in detail. At the same time, with help of the computer simulation, the processing of the work piece image is used. In this method, the size and profile of the wheel groove of the traction wheel can be measured more accurately and quickly to reflect the actual wear value of the wheel groove.

Adaptive Directional Cubic Convolution for Integrated Circuit Chip Defect Image Interpolation

An adaptive directional cubic convolution interpolation method for integrated circuit (IC) chip defect images is proposed in this paper, to meet the challenge of preserving edge and texture information. In the proposed method, Otsu thresholding technique is employed to distinguish strong edge pixels from weak ones and texture regions, and estimate the direction of strong edges, adaptively. Boundary pixels are pre-interpolated using the original bicubic interpolation method to help improve the interpolation accuracy of the interior pixels. The experimental results of both classic test images and IC chip defect images demonstrate that the proposed method outperforms the competing methods with better edge and texture preservation, interpolation quality, more natural visual effect of the interpolated images and reasonable computational time. The proposed method can provide high quality IC chip images for defect detection and has been successfully applied on practical vision inspection for IC chips

Cotton Gin Stand Machine-Vision Inspection and Removal System for Plastic Contamination: Software Design

The removal of plastic contamination from cotton lint is an issue of top priority to the U.S. cotton industry. One of the main sources of plastic contamination showing up in marketable cotton bales is plastic used to wrap cotton modules produced by John Deere round module harvesters. Despite diligent efforts by cotton ginning personnel to remove all plastic encountered during module unwrapping, plastic still finds a way into the cotton gin’s processing system. To help mitigate plastic contamination at the gin, a machine-vision detection and removal system was developed that utilizes low-cost color cameras to see plastic coming down the gin-stand feeder apron, which upon detection, blows plastic out of the cotton stream to prevent contamination. This paper presents the software design of this inspection and removal system. The system was tested throughout the entire 2019 cotton ginning season at two commercial cotton gins and at one gin in the 2018 ginning season. The focus of this report is to describe the software design and discuss relevant issues that influenced the design of the software.