Investigation of tungsten heavy alloys using powder metallurgy technique

Recently, developing new alloys of Tungsten heavy (WHA) is the most important issue that researchers considered due to their wide applications of radiation protectors, vibration absorber, kinetic energy penetrators and heavy-duty electrical contacts. The present work shows 9 different Tungsten alloys with a variety of weight percent’s from "Graphene" as a Nano- particle additive. The proposed alloys produced by minimizing manufacturing parameters by applying the Taguchi technique. In addition, this work used to relate the Powder-Metallurgy (PM) parameters such as Sintering Temperature (ST) level, the weight % of the added Nano-particle of Graphene (Gw) and the type of Process Control Agent (PCA) with the mechanical characteristics such as Young’s modulus, modulus of Bulk, modulus of Shear, Poisson's number, Vickers hardness, Grain size , Relative Density. The results showed that specimen number 8 is given higher values of modulus of elasticity, reached 326.2 GPa, bulk value of 255.64 GPa, and shear value of 126.7 GPa with PM preparation condition at 15000C sintering temperature, stearic acid as a process control agent (PCA) and 0.0 %Wt. of Graphene.

The Deformation Behaviors and Mechanism of the High-Temperature Mechanical Properties of a Ni48W35Co17 Alloy

Investigations of the plastic deformation mechanisms of Ni-W-based heavy alloys varying with increasing temperatures are very important for the development of hot forming processes and applications at elevated temperatures. In this study, the continuous variation of strength and plasticity of a novel Ni-W-based heavy alloy with increasing temperatures was investigated. The tensile strength of a Ni48W35Co17 sample at 600 °C was 471 MPa, which was 47% lower than that at 100 °C. A variation in an abnormal decrease in elongations at temperatures from 400 °C to 800 °C was found in this alloy. The elongation rate of the sample tensile at 600 °C was 19%, which was 73% lower than that at 100 °C. A microstructural analysis revealed that the number of twins in the sample tensile at a temperature higher than 600 °C increased considerably compared with the sample tensile at lower temperatures, indicating that the dislocation slips were suppressed during the high-temperature stretching process. The precipitates of the NiW phase were found in the 600 °C tensile sample, which was not clearly observed in the 400 °C tensile sample, suggesting that dislocation slips were affected by the formation of these precipitates. Moreover, the orientation relationship between the matrix and NiW phase was (200)Ni//(240)NiW and [001]Ni//[001]NiW. The tiny precipitated phase was the main reason for the plasticity decrease of the alloy with the temperature increase.

Powder Metallurgical Processing and Characterization of Molybdenum Addition to Tungsten Heavy Alloys by Spark Plasma Sintering

The effect of adding molybdenum to the heavy tungsten alloy of W-Ni-Fe on its material characteristics was examined in the current study. The elemental powders of tungsten, iron, nickel, and molybdenum, with a composition analogous to W-3Fe-7Ni-xMo (x = 0, 22.5, 45, 67.5 wt.%), were fabricated using the spark plasma sintering (SPS) technique at a sintering temperature of 1400 °C and under pressure of 50 MPa. The sintered samples were subjected to microstructural characterization and tested for mechanical strength. The smallest grain size of 9.99 microns was observed for the 45W-45Mo alloy. This alloy also gave the highest tensile and yield strengths of 1140 MPa and 763 MPa, respectively. The hardness increased with the increased addition of molybdenum. The high level of hardness was observed for 67.5Mo with a 10.8% increase in the base alloy’s hardness. The investigation resulted in the alloy of 45W-7Ni-3Fe-45Mo, observed to provide optimum mechanical properties among all the analyzed samples.

The effect of hot-press sintering temperature on density of heavy alloys WNi5Cu3

The effect of hot-press sintering temperature on density of tungsten heavy alloys is presented in this paper. The experiments were performed for the WNi5Cu3 samples of W-Ni-Cu heavy alloy system. The hot-press sintering temperature was ranged from 1300 to 1440 °c with a constant applied pressure of 40 MPa. Subsequently, the sintered samples were annealed at 1000 °c in acgon atmosphere during 3 h. The results showed that the obtained heavy alloys had maximum density of 17,427 g.cm3 and final particle size around (10 + 15) mm. The obtained results met the requirement for fabrication of small balanced parts for aeronautical industry.