Yield Load Solutions for SE(B) Fracture Toughness Specimen with I-Shaped Heterogeneous Weld

The objective of this work was to investigate the fracture behavior of a heterogeneous I-shaped welded joint in the context of yield load solutions. The weld was divided into two equal parts, using the metal with the higher yield strength and the metal with the lower yield strength compared to base metal. For both configurations of the I-shaped weld, one with a crack in strength in the over-matched part of the weld and one for a crack in the under-matched part of the weld, a systematic study of fracture toughness SE(B) specimen was carried out in which the crack length, the width of the weld and the strength mismatch factor for both weld metals were varied, and the yield loads were determined. As a result of the study, two mathematical models for determination of yield loads are proposed. Both models were experimentally tested with one strength mismatch configuration, and the results showed good agreement and sufficiently conservative results compared to the experimental results.

Effect of the Initial Texture, Recrystallization and Re-Dissolution Process on the Evolution of Texture during Solution Treatment of the 7A65 Hot Rolled Plate

The evolution of textures, the degree of recrystallization and the mechanical properties of 7A65 hot rolled plates during re-dissolution were studied with different thicknesses (25 mm, 65 mm, 120 mm) and different degrees of deformation. It was found that different plates exhibited different trends of re-dissolution because the degrees of deformation increased and the degrees of recrystallization were different during the solution treatment. With the increase of deformation and static recrystallization degrees, texture types changed from Cube, R-Cube to Brass, R, Cube and Copper during the re-dissolution process. The value of the Schmid factor (µ(-)) was calculated and the value along the rolling direction was significantly larger than along the transverse direction, which led to a lower yield strength along the rolling direction. In terms of the average contribution of the yield strength, the strengthening of the grain boundary including LAGBs (low-angle grain boundaries) was found to play a more significant role than the effect of solid atoms and dislocation densities. Therefore, the 25 mm plate exhibits the best mechanical properties, with a yield strength of 565.7 MPa along the rolling direction.

Influence of anisotropy on creep in functionally graded variable thickness rotating disc

The study is carried out to develop a mathematical model to analyze creep response of a varying thickness rotating disc made of anisotropic functionally graded 6061Al-SiCw.composite. The thickness and content of reinforcement (SiCw) in the disc are assumed to decrease radially according to power law. The yielding of disc material is according to Hill’s criterion and creeping as per threshold stress based law. The developed model is used to obtain the creep stresses and strain rates in the disc for various types of materials’ anisotropy. The stresses and strain rates are noticed to depend on the materials’ anisotropy. The study reveals that the presence of kind of anisotropy wherein the disc material exhibits lower yield strength toward the radial and tangential directions than the axial direction is beneficial in reducing the creep stresses and creep rates in the disc, in comparison to isotropic FGM disc. An anisotropic FG disc, which has highest and the lowest yield strengths, respectively, along the axial and radial directions shows superior creep response.

Role of Superficial Defects and Machining Depth in Tensile Properties of Electron Beam Melting (EBM) Made Inconel 718

Since there is no report on the influence of machining depth on electron beam melting (EBM) parts, this paper investigated the role of superficial defects and machining depth in the performance of EBM made Inconel 718 (IN718) samples. Therefore, as-built EBM samples were analyzed against the shallow-machined (i.e., only removal of outer surfaces) and deep-machined (i.e., deep surface removal into the material) parts. It was shown that both as-built and shallow-machined samples had a drastically lower yield strength (970 ± 50 MPa), ultimate tensile stress (1200 ± 40 MPa), and ductility (28 ± 2%) compared to the deep-machined samples. This was since premature failure occurred due to various superficial defects. The superficial defects appeared in two levels, as (1) notches and pores on the surface and (2) irregular pores and cracks within the subsurface. Since the latter occurred down to 2 mm underneath the surface, shallow machining only exposed the subsurface defects to outer surfaces. Thus, the shallow-machined parts achieved only 68% and 8% of UTS and elongation of the deep-machined parts, respectively. This low performance occurred to be comparable to the as-built parts, which failed prematurely due to the high fraction surface voids and notches as well as the subsurface defects.

Process Window for Electron Beam Melting of 316LN Stainless Steel

Electron beam melting (EBM) is currently hampered by the low number of materials available for processing. This work presents an experimental study of process parameter development related to EBM processing of stainless steel alloy 316LN. Area energy (AE) input and beam deflection rate were varied to produce a wide array of samples in order to determine which combination of process parameters produced dense (>99%) material. Both microstructure and tensile properties were studied. The aim was to determine a process window which results in dense material. The range of AE which produced dense materials was found to be wider for 316LN than for many other reported materials, especially at lower beam deflection rates. Tensile and microstructural analysis showed that increasing the beam deflection rate, and consequently lowering the AE, resulted in material with a smaller grain size, lower ductility, lower yield strength, and a narrower window for producing material that is neither porous nor swelling.

Microstructural Control and Properties Optimization of Microalloyed Pipeline Steel

A series of physical simulations, with parameters resembling those of industrial rolling, were applied using a thermo-mechanical simulator on microalloyed bainitic pipeline steel to study the influence of varying the processing parameters on its microstructure evolution and mechanical properties. In this study, the austenitization temperature and roughing parameters were kept unchanged, whereas the parameters of the finishing stage were varied. The developed microstructures were studied using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It is illustrated that selecting the appropriate cooling strategy (without altering the deformation schedule) can produce an optimized microstructure that breaks through the strength–ductility trade-off. Increasing the cooling rate after the finishing stage from 10 K·s−1 to 20 K·s−1 activated the microstructure refinement by effective nucleation of acicular ferrite and formation of finer and more dispersed martensite/austenite phase. This resulted in a remarkable enhancement in the ductility without compensating the strength. Furthermore, a pronounced strength increase with a slight ductility decrease was observed when selecting the appropriate coiling temperature, which is attributed to the copious precipitation associated with locating the coiling temperature near the peak temperature of precipitation. On the other hand, it was observed that the coiling temperature is the predominant parameter affecting the strain aging potential of the studied steel. Higher strain aging potentials were perceived in the samples with lower yield strength and vice versa, so that the differences in yield strength after thermo-mechanical treatments evened out after strain aging.

Bake hardening effect of the low strength interstitial free steel

This paper investigates the influence of pre-strain and temperature on the bake hardening (BH) effect of the low strength interstitial free (IF) steel with the yield strength of 137 MPa. The tensile specimens were pre-strained to 2-4-6 % at room temperature followed by baking at temperatures of 150-200-250 oC for 20 minutes. The BH strength was determined by a standard procedure based on the difference between the lower yield strength of the baked specimen and the flow stress of the initial one. The microstructure of the IF steels was characterized by optical microscopy and scanning electron microscopy for the purpose of explaining the BH effect. All the initial and baked steels show a microstructure that includes the ferrite phase, of an average grains size of 45 µm. This observation was consistent with the mechanical properties of the initial steel. The BH strengths have been achieved from 12 to 35 MPa, in which the maximum value was found for the specimen that pre-strained to 6 % and baked at 200 oC. The BH strengths increased with increasing the pre-strain, but slightly decreased when the baking temperature was 250 oC. This mechanism is attributed to pinning of dislocation by carbon solute atoms during the baking process, and the BH strength was correlated with grain boundary segregation.

Influence of Inhomogeneous Deformation on Tensile Behavior of Sheets Processed Through Constrained Groove Pressing

Constrained groove pressing (CGP) is a severe plastic deformation technique to produce the ultra-fine grained sheet. The inhomogeneous strain distribution and geometry variation induce differential mechanical properties in the processed sheet. The improved mechanical properties of CGP sheets is due to the composite effect of weak and strong regions formed by geometric and strain inhomogeneities. Weaker regions exhibit large strain, lower yield strength, and higher strain hardening compared to stronger regions. The estimation of mechanical properties is influenced by these defects leading to the difference in the mechanical properties along different orientations. Experimental investigation revealed that the commonly used tensile samples cut perpendicular to the groove orientation exhibit variation in thickness along the gauge length affecting the results from tensile tests. To further understand the effect of geometric variation, a typical CGP specimen was reverse engineered and finite element (FE) simulation was performed using the actual geometry of the CGP processed specimen. The strain distribution from FE simulation was validated experimentally using the digital image correlation data. Based on the numerical and experimental studies, miniature specimens were designed to eliminate the geometric effects from the standard parallel specimen. Miniature parallel specimens showed lower yield strength and total elongation compared to the standard specimens. However, the statistical scatter of total elongation of the miniature specimens was much less than that of the standard specimens, indicating better repeatability. Probably this is the first study to quantify the contribution of composite geometric effect in the mechanical properties of CGP.

Experimental study of zone of yield strength on corroded construction steel specimens for reuse

Zone of yield strength is a part of stress-strain diagram on steel. In this zone is located an upper and lower yield strength points. These points are important for calculation and design of steel structures elements. When a structural element is corroded, its mechanical properties are changed i.e. changes the geometric characteristics, superficial defects appear and leads to structural changes of material. The facts unambiguously determine that in order to decide whether or not the corrosion element can be reuse, it is necessary to study the material and to determine the new values at the yield strength points. In order to legally make the necessary calculation in sizing and to judge for its reuse. The report studies a zone of yield strength on steel elements with corrosion. Experimental data was obtained, then processed using the stochastic method of processing empirically obtained data, and it was determined with sufficient probability the values to be used for calculation and design in practice.

Effect of B2 Phase Transformation on the Mechanical Behavior of CuZr-Based Bulk Metallic Glass Composites

The mechanical behavior of CuZr-based bulk metallic glass composites with different B2-CuZr phase transformation ability was investigated. The B2 phase transformation is conducive to enhance the mechanical properties of CuZr-based bulk metallic glass composites. The mechanical properties of the austenitic B2 phase specimens were also studied to understand the mechanism of phase transformation effect. It was found that the B2 phase with martensitic transformation exhibits lower yield strength and stronger work-hardening capability than the B2 phase without martensitic transformation. Thus, the phase transformation effect of B2-CuZr phase, accompanying with its lower yield strength and stronger work-hardening capability, is the main reason for the CuZr-based bulk metallic glass composites possess outstanding mechanical properties.