Screening of core filter layer for the development of respiratory mask to combat COVID-19

The severe outbreak of respiratory coronavirus disease 2019 has increased the significant demand of respiratory mask and its use become ubiquitous worldwide to control this unprecedented respiratory pandemic. The performance of a respiratory mask depends on the efficiency of the filter layer which is mostly made of polypropylene melt blown non-woven (PP-MB-NW). So far, very limited characterization data are available for the PPE-MB-NW in terms to achieve desired particulate filtration efficiency (PFE) against 0.3 µm size, which are imperative in order to facilitate the right selection of PP-MB-NW fabric for the development of mask. In present study, eight different kinds of PP-MB-NW fabrics (Sample A–H) of varied structural morphology are chosen. The different PP-MB-NW were characterized for its pore size and distribution by mercury porosimeter and BET surface area analyzer was explored first time to understand the importance of blind pore in PFE. The PP-MB-NW samples were characterized using scanning electron microscopy so as to know the surface morphology. The filtration efficiency, pressure drop and breathing resistance of various PP-MB-NW fabric samples are investigated in single and double layers combination against the particle size of 0.3, 0.5 and 1 µm. The samples which are having low pore dia, high solid fraction volume, and low air permeability has high filtration efficiency (> 90%) against 0.3 µm particle with high pressure drop (16.3–21.3 mm WC) and breathing resistance (1.42–1.92 mbar) when compared to rest of the samples. This study will pave the way for the judicial selection of right kind of filter layer i.e., PP-MB-NW fabric for the development of mask and it will be greatly helpful in manufacturing of mask in this present pandemic with desired PFE indicating considerable promise for defense against respiratory pandemic.

Dispersion of Graphite Nanoplates in Polypropylene by Melt Mixing: The Effects of Hydrodynamic Stresses and Residence Time

This work combines experimental and numerical (computational fluid dynamics) data to better understand the kinetics of the dispersion of graphite nanoplates in a polypropylene melt, using a mixing device that consists of a series of stacked rings with an equal outer diameter and alternating larger and smaller inner diameters, thereby creating a series of converging/diverging flows. Numerical simulation of the flow assuming both inelastic and viscoelastic responses predicted the velocity, streamlines, flow type and shear and normal stress fields for the mixer. Experimental and computed data were combined to determine the trade-off between the local degree of dispersion of the PP/GnP nanocomposite, measured as area ratio, and the absolute average value of the hydrodynamic stresses multiplied by the local cumulative residence time. A strong quasi-linear relationship between the evolution of dispersion measured experimentally and the computational data was obtained. Theory was used to interpret experimental data, and the results obtained confirmed the hypotheses previously put forward by various authors that the dispersion of solid agglomerates requires not only sufficiently high hydrodynamic stresses, but also that these act during sufficient time. Based on these considerations, it was estimated that the cohesive strength of the GnP agglomerates is in the range of 5–50 kPa.

Functional Materials based on Nanoparticle Modified Polypropylene Fibers

Background: The formation and modification of the surface of polypropylene fibers provides a versatile material for a variety of applications. Objective: This research examines the production of new materials by pneumatic spraying of a polypropylene melt jet, on the surface of which metal and metal oxide nanoparticles are prepared using the sol-gel technique and photoreduction followed by ultra-high frequency processing. We used the obtained materials to remove Bisphenol A in the photoreactor. Method: Based on an analysis of the obtained values of the numerical characteristics in the spray zone and the physical essence of the criteria under consideration, a mechanism for the destruction of the melt jet from the formation of a fiber-forming system is proposed. Analysis of the degradation of Bisphenol A was carried out by electron spectroscopy and fluorescence. Results: A composite active layer, “polymer – inorganic nanoparticles”, on the surface of polypropylene fibers has been demonstrated to create new photocatalytic materials. Bisphenol A in water was examined as a toxicant. Conclusion: Based on the analysis of the obtained values of the numerical characteristics in the spray zone and the physical essence of the considered criteria, it was found that the pressure drop in the nozzle, the nozzle critical section area, and the rheological properties of the melt are dominating factors in the influence on the morphology and size of the ultra-fine fibers obtained by pneumatic spraying. It was determined that materials based on a polypropylene carrier with the largest diameter of 6.71 μm have the best sorption capacity for Bisphenol A. A decrease in the concentration of bisphenol A in water by more than two times in 30 minutes of UV irradiation in the presence of polypropylene was achieved without additional injection of oxidants.

Evaluation of Functional Insoles for Protective Footwear Under Simulated Use Conditions

The objective of the work was to study the properties of functional insoles for protective footwear using an original methodology by simulating the dynamic real-life conditions. Two insole variants were examined; both are made from a three-layer composite with the middle layer being a polypropylene melt-blown nonwoven. The variants differed in terms of the presence or absence of a superabsorbent polymer (SAP) and a biocide in the middle layer. Insole samples were subjected to pressure and examined in terms of the adsorption and desorption of acidic and alkaline liquids, followed by tear strength experiments. In addition, the insoles were placed in protective footwear and the microclimate existing inside the resulting system was determined using T/RH sensors by means of three complementary methods: under controlled climatic conditions, on a thermal foot model, and on human subjects. The results clearly indicate that insoles containing SAP are more effective than those without SAP in terms of both hygienic and mechanical properties.