Numerical investigation of sensing and energy harvesting performance of 0-3 and triply periodic minimal surface-based K0.475Na0.475Li0.05(Nb0.92Ta0.05Sb0.03)O3 and polyethylene piezocomposite: A comparative study

The present paper is devoted to conducting a comparative study on the sensing and energy harvesting performance of a 0-3 and triply periodic minimal surface (TPMS)-based piezocomposite with [Formula: see text] ( KNLNTS) material as piezoelectric inclusions and polyethylene as the matrix material. Different types of TPMS are reported in literature like Neovius, Fischer-Koch S, Schwarz CLP, Schoen Gyroid, Schoen IWP, Schwarz Primitive, etc. In the present study, Schwarz primitive TPMS is considered. Representative volume elements (RVEs) with four different volume fractions are generated and the finite element simulations are performed to compute the effective elastic and piezoelectric properties. The homogenization technique is used to calculate the effective properties. The calculated values of the effective properties are further used to calculate the sensing voltage between the electrodes and harvested power across the resistance. The effective elastic and piezoelectric properties increase with an increase in volume fraction of the piezoelectric inclusions resulting in a higher sensing voltage and power. Significant improvement in the effective elastic and piezoelectric properties of TPMS-based piezocomposite was observed. TPMS-based piezocomposite exhibited superior performance as compared to their 0-3 counterparts.

Adaptive Conformal Cooling of Injection Molds Using Additively Manufactured TPMS Structures

In injection molding, cooling channels are usually manufactured with a straight shape, and thus have low cooling efficiency for a curved mold. Recently, additive manufacturing (AM) was used to fabricate conformal cooling channels that could maintain a consistent distance from the curved surface of the mold. Because this conformal cooling channel was designed to obtain a uniform temperature on the mold surface, it could not efficiently cool locally heated regions (hot spots). This study developed an adaptive conformal cooling method that supports localized-yet-uniform cooling for the heated region by employing micro-cellular cooling structures instead of the typical cooling channels. An injection molding simulation was conducted to predict the locally heated region, and a mold core was designed to include a triply periodic minimal surface (TPMS) structure near the heated region. Two biomimetic TPMS structures, Schwarz-diamond and gyroid structures, were designed and fabricated using a digital light processing (DLP)-type polymer AM process. Various design parameters of the TPMS structures, the TPMS shapes and base coordinates, were investigated in terms of the conformal cooling performance. The mold core with the best TPMS design was fabricated using a powder-bed fusion (PBF)-type metal AM process, and injection molding experiments were conducted using the additively manufactured mold core. The developed mold with TPMS cooling achieved a 15 s cooling time to satisfy the dimensional tolerance, which corresponds to a 40% reduction in comparison with that of the conventional cooling (25 s).

Discovery of I-WP minimal-surface-based photonic crystal in the scale of a longhorn beetle

The structural colours of certain insects are produced by three-dimensional periodic cuticle networks. The topology of the cuticle network is known to be based on the mathematically well-defined triply periodic minimal surface. In this paper, we report the discovery of an I-WP minimal-surface-based photonic crystal on the scale of a longhorn beetle. In contrast to gyroid or diamond surfaces, which are found in butterfly and weevil scales, respectively, the I-WP surface is an unbalanced minimal surface, wherein two subspaces separated by the surface are different in terms of shape and volume fraction. Furthermore, adjacent photonic crystal domains were observed to share a particular crystal plane as their domain boundary, indicating that they were developed as twin crystals. These structural features pose certain new questions regarding the development of biological photonic crystals. We also performed an optical analysis of the structural colour of the longhorn beetle and successfully explained the wavelength of reflection by the photonic bandgap of the I-WP photonic crystal.

Double-Level Energy Absorption of 3D Printed TPMS Cellular Structures via Wall Thickness Gradient Design

This paper investigates the deformation mechanism and energy absorption behaviour of 316 L triply periodic minimal surface (TPMS) structures with uniform and graded wall thicknesses fabricated by the selective laser melting technique. The uniform P-surface TPMS structure presents a single-level stress plateau for energy absorption and a localized diagonal shear cell failure. A graded strategy was employed to break such localized geometrical deformation to improve the overall energy absorption and to provide a double-level function. Two segments with different wall thicknesses separated by a barrier layer were designed along the compression direction while keeping the same relative density as the uniform structure. The results show that the crushing of the cells of the graded P-surface TPMS structure occurs first within the thin segment and then propagates to the thick segment. The stress–strain response shows apparent double stress plateaus. The stress level and length of each plateau can be adjusted by changing the wall thickness and position of the barrier layer between the two segments. The total energy absorption of the gradient TPMS structure was also found slightly higher than that of the uniform TPMS counterparts. The gradient design of TPMS structures may find applications where the energy absorption requires a double-level feature or a warning function.