Experimental Research of Gaseous Emissions Impact on the Performance of New-Design Cylindrical Multi-Channel Cyclone with Adjustable Half-Rings

Cyclones are widely used for separating particles from gas in energy production objects. The efficiency of conventional centrifugal air cleaning devices ranges from 85 to 90%, but the weakness of many cyclones is the low collection efficiency of particles less than 10 μm in diameter. The novelty of this work is the research of the channel-type treatment device, with few levels adapted for precipitation of fine particulate matter, acting by a centrifugal and filtration principle. Many factors have an impact on cyclone efficiency—humidity, temperature, gas (air) composition, airflow velocity and etc. Many scientists evaluated only the effect of origin and size of PM on cyclone efficiency. The effect of gas (air) composition and temperature, and humidity on the multi-channel cyclone-separator efficiency still demands contributions. Complex theoretical and experimental research on air flow parameters and the efficiency of a cylindrical eight-channel system with adjustable half-rings for removing fine-dispersive particles (<20 μm) was carried out. The impact of air humidity and temperature on air flow, and gaseous smoke components on the removal of wood ashes was analyzed. The dusty gas flow was regulated. During the experiment, the average velocity of the cyclone was 16 m/s, and the temperature was 20–50 °C. The current paper presents experimental research results of wood ash removal in an eight-channel cyclone and theoretical methodology for the calculation of airflow parameters and cyclone effectiveness.

Molten Steel Flow, Heat Transfer and Inclusion Distribution in a Single-Strand Continuous Casting Tundish with Induction Heating

The electrical magnetic field plays an important role in controlling the molten steel flow, heat transfer and migration of inclusions. However, industrial tests for inclusion distribution in a single-strand tundish under the electromagnetic field have never been reported before. The distribution of non-metallic inclusions in steel is still uncertain in an induction-heating (IH) tundish. In the present study, therefore, using numerical simulation methods, we simulate the flow and heat transfer characteristics of molten steel in the channel-type IH tundish, especially in the channel. At the same time, industrial trials were carried out on the channel-type IH tundish, and the temperature distribution of the tundish with or without IH under different pouring ladle furnace was analyzed. The method of scanning electron microscopy was employed to obtain the distribution of inclusions on different channel sections. The flow characteristics of molten steel in the channel change with flow time, and the single vortex and double vortex alternately occur under the electromagnetic field. The heat loss of molten steel can be compensated in a tundish with IH. As heating for 145 s, the temperature of the molten steel in the channel increases by 31.8 K. It demonstrates that the temperature of the molten steel in the tundish can be kept at the target value of around 1813 K, fluctuating up and down 3 K after using electromagnetic IH. In the IH channel, the large inclusions with diameters greater than 9 μm are more concentrated at the edge of the channel, and the effect of IH on the inclusion with diameters less than 9 μm has little effect.

Carbon Dioxide Sensor Module Based on NDIR Technology

In this paper, a gas detection system with an environmental compensation algorithm based on nondispersive infrared (NDIR) technology was designed. The prepared infrared pyroelectric detector was a dual-channel type based on the lithium tantalate (LiTaO3) wafer. The design of the optical gas chamber adopted a combination of two ellipsoids and a spherical top surface, which not only enhanced the coupling efficiency of the light propagation but also facilitated the miniaturization of the sensor module. In addition to this, a temperature and humidity compensation algorithm based on the least square method was proposed to make the measurement accuracy up to ±0.9% full scale (FS).

Improved Metallurgical Effect of Tundish through a Novel Induction Heating Channel for Multistrand Casting

Tundish with channel-type induction heating is one of new technologies adopted widely in China by the steel industry in the recent years, which can supply a constant liquid steel temperature control for the sequenced continuous casting process. For a five-strand tundish with induction heating in service, a kind of novel bifurcated split channel has been designed to solve the poor consistency of temperature and fluid flow for each strand that occurs with the conventional straight channel-type. The temperature distribution and fluid flow behaviors under the two structure modes were compared numerically by an electromagnetic-heat-flow multi-physics field coupling model. The results show that the maximum temperature difference between each strand outlet of the tundish can drop to less than 4 °C upon using the bifurcated channel, as compared to 10 °C under the original straight channel mode. According to the simulated results, case FK-A0 has been chosen as the optimized structure for industrial application. It has been verified through temperature measurements during the casting operation that the novel bifurcated split channel can improve the consistency of steel temperature for every strand of the tundish. The average temperature difference between the edge strand and the middle strand is 4.25 °C lower than the original straight channel, resulting in an upgraded metallurgical effect for the induction heated tundish.