Effects of Various Precipitants on Iron Removal from a Zinc Concentrate Pressure Leaching Solution

Autoclave leaching of zinc concentrate (Sphalerite) is an environmentally friendly process compared to roasting, which discharges pollutants into the atmosphere. Due to the amount of iron in the final product, a study is proposed to evaluate different reagents for eliminating iron from the autoclave outcome, minimizing Zn losses. The colloid formation, zinc losses, iron removal, phase separation stage characteristics (sedimentation and filtering), and reagent costs were used to evaluate six-iron precipitating reagents: CaO, Na2CO3, CaCO3, NaOH, MgO, and Ca(OH)2. CaO shows 99.5% iron removal and 87% zinc recovery. Although CaO was one of the reagents with significant zinc recovery, it presented operational difficulties in the filtration stage due to the high viscosity of the mixtures. Finally, Ca(OH)2 is the reagent recommended due to its ease of use, zinc yield recovery, electrowinning efficiency, and iron precipitate filtration rate. Zinc recovery was above 80%, while the iron concentration in the solution was below 50 ppm.

Environmentally Friendly Pyrometallurgical Scheme for Vacuum Separation of Non-Ferrous Metals from Waste Products in Incineration Plants

Residues from the municipal solid waste processed in incineration plants in European countries are an important raw material to obtain valuable components, including non-ferrous metals. State and private companies specializing in the processing of waste incineration slag as products most often receive concentrates of non-ferrous metals, which, on average, contain, in mass. %: 20÷60 Cu; 10÷30 Zn; 5÷15 Pb; ~ 1 Al; ~ 1 Sn; ~ 1 Fe, up to 50 g/t Аu and up to 3,000 g/t Ag. Concentrates are sent for processing to smelters without taking the cost of zinc into account. The paper presents the study on the separation of metallic zinc into a separate product (zinc concentrate) from the collective concentrate of non-ferrous metals by a vacuum-thermal method, the safest from the environmental point of view. The study was performed with non-ferrous metal concentrate of +0.3-0.8 mm in size, containing wt. %: 68.07 - Cu; 12.4 - Zn; 14.78 - Pb; 0.99 - Al; 1.2 - Sn; 0.15 - Fe, up to 2.0 kg/t - Ag. The material was heat treated at 800÷900℃ with the residual pressure in the system of less than 0.13 kPa. Zinc concentrate was obtained, containing more than 96% of the main component. At the same time, the Cu content increased by 14.09% in the residue from the heat-vacuum treatment. Other metals (Pb, Al, Sn) including noble metals were also concentrated in the residue. The results of the study show that it is possible to separate zinc into a separate product from non-ferrous metal concentrates containing more than 10% Zn in the initial material by the proposed method.

Study of the Electrooxidation of a Zinc Concentrate

Zinc has wide industrial applications; consequently, its extraction procedures have been extensively studied. Hydrometallurgy is one of the most common methods employed for zinc recovery. However, the electrooxidation of sphalerite and the effect of the pyrite content in the concentrate have not been investigated; thus, in this work, zinc recovery from low-iron sphalerite mineral with a relatively high pyrite content (EBHSS), in a sulfate medium was further explored. The reaction mechanism of the anodic dissolution of the EBHSS mineral was established by microelectrolysis using mineral carbon paste electrodes; these results were used to determine adequate conditions for the macroelectrolysis of the sample. The macroelectrolysis indicated that EBHSS has a low electrodissolution rate; additionally, different analyses of the species produced in the macroelectrolysis showed that the ohmic drop registered in the collector had no influence in the passivation of the EBHSS surface. It was also determined that the dissolution of EBHSS was driven by the charge transfer of the sphalerite particles, which are not very efficient for electronic conductivity. Experiments using doped EBHSS led to an increase of the electrodissolution rate, which consequently increased the recovered zinc.

Critical importance of pH and collector type on the flotation of sphalerite and galena from a low-grade lead–zinc ore

Collector type and pulp pH play an important role in the lead–zinc ore flotation process. In the current study, the effect of pulp pH and the collector type parameters on the galena and sphalerite flotation from a complex lead–zinc–iron ore was investigated. The ethyl xanthate and Aero 3418 collectors were used for lead flotation and Aero 3477 and amyl xanthate for zinc flotation. It was found that maximum lead grade could be achieved by using Aero 3418 as collector at pH 8. Also, iron and zinc recoveries and grades were increased in the lead concentrate at lower pH which caused zinc recovery reduction in the zinc concentrate and decrease the lead grade concentrate. Furthermore, the results showed that the maximum zinc grade and recovery of 42.9% and 76.7% were achieved at pH 6 in the presence of Aero 3477 as collector. For both collectors at pH 5, Zinc recovery was increased around 2–3%; however, the iron recovery was also increased at this pH which reduced the zinc concentrate quality. Finally, pH 8 and pH 6 were selected as optimum pH values for lead and zinc flotation circuits, respectively.

Fifty years of metallurgical production of zinc and cadmium in Serbia

Serbia has plenty of rich sites and active excavation mines of polymetallic ores of lead and zinc and centuries-old practice of their exploitation. In Serbia, the metallurgical processing of zinc concentrate started in 1955 at Zorka company in Šabac, while in the town of Kosovska Mitrovica, it began in 1967 at the Trepča combine. Several factors, including the fall o Yugoslaviam general societal circumstances and ownership transition, lead to a significant decline in production since 1992. It developed to the final halt of zinc's metallurgical production in 1999 at Trepča and in 2002 at Zorka. During the work-life o both production sites, since they opened till they closed, there were several reconstructions and capacity expansions, and all the while, the normalization and renewal of zinc production in Serbia hasn't been realized till 2021.