Interfacing MXene Flakes on a Magnetic Fiber Network as a Stretchable, Flexible, Electromagnetic Shielding Fabric

A unique self-standing membrane composed of hierarchical thermoplastic polyurethane (TPU)/polyacrylonitrile (PAN) fibers is prepared by the electrospinning technique, followed by a simple dip-coating process. Fe3O4 nanoparticles are uniformly anchored on TPU/PAN fibers during the electrospinning process, enabling the membrane to achieve effective electromagnetic interference shielding (EMI SE) performance. Such a hybrid membrane has a high magnetization of 18.9 emu/g. When MXene (Ti3C2Tx) layers are further loaded on the TPU/PAN/Fe3O4NPs hybrid membrane, its EMI SE performance in the X band can exceed 30 dB due to the hydrogen bonds generated between the macromolecular chain of PAN and the functional group (Tx) on the surface of MXene. Simultaneously, the interfacial attraction between MXene and the TPU/PAN/Fe3O4NPs substrate is enhanced. The EMI SE mechanism of the hybrid membrane indicates that this film has great potential in the fields of wearable devices and flexible materials.

Effect of Thermal Stabilization on PAN-Derived Electrospun Carbon Nanofibers for CO2 Capture

Carbon capture is amongst the key emerging technologies for the mitigation of greenhouse gases (GHG) pollution. Several materials as adsorbents for CO2 and other gases are being developed, which often involve using complex and expensive fabrication techniques. In this work, we suggest a sound, easy and cheap route for the production of nitrogen-doped carbon materials for CO2 capture by pyrolysis of electrospun poly(acrylonitrile) (PAN) fibers. PAN fibers are generally processed following specific heat treatments involving up to three steps (to get complete graphitization), one of these being stabilization, during which PAN fibers are oxidized and stretched in the 200–300 °C temperature range. The effect of stabilization temperature on the chemical structure of the carbon nanofibers is investigated herein to ascertain the possible implication of incomplete conversion/condensation of nitrile groups to form pyridine moieties on the CO2 adsorption capacity. The materials were tested in the pure CO2 atmosphere at 20 °C achieving 18.3% of maximum weight increase (equivalent to an uptake of 4.16 mmol g−1), proving the effectiveness of a high stabilization temperature as route for the improvement of CO2 uptake.

Sustainable Functionalization of PAN to Improve Tinctorial Capacity

This study may open a new way to obtain the coloration of a polymer during functionalization. Two polyacrylonitrile (PAN) polymers in the form of textile fibers (Melana and Dralon L) were subjected to functionalization treatments in order to improve the dyeing capacity. The functionalizations determined by an organo-hypervalent iodine reagent developed in situ led to fiber coloration without using dyes. KIO3 was formed in situ from the interaction of aqueous solutions of 3–9% KOH with 3–9% I2, at 120 °C. The yellow-orange coloration appeared as a result of the transformations in the chemical structure of each functionalized polymer, with the formation of iodinehydrin groups. The degree of functionalization directly influenced the obtained color. The results of the Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX), Map and Temogravimetric Analysis (TG) plus Differential Thermal (DTA) analyses indicated the presence of new functional groups, such as iodine-oxime. The X-ray diffraction (XRD) analysis confirmed the change of the crystalline/amorphous ratio in favor of the former. The new groups introduced by functionalization make it possible to dye with classes of dyes specific to these groups, but not specific to PAN fibers, thus improving their dyeing capacity.

Development of Porous Polyacrylonitrile Composite Fibers: New Precursor Fibers with High Thermal Stability

Polyacrylonitrile (PAN) fibers with unique properties are becoming increasingly important as precursors for the fabrication of carbon fibers. Here, we suggest the preparation of porous PAN composite fibers to increase the homogeneity and thermal stability of the fibers. Based on the thermodynamics of polymer solutions, the ternary phase diagram of the PAN/H2O/Dimethylformamide (DMF) system has been modeled to introduce porosity in the fibers. Adding a conscious amount of water (4.1 wt.%) as a non-solvent to the PAN solution containing 1 wt.% of graphene oxide (GO), followed by wet spinning, has led to the preparation of porous composite fibers with high thermal stability and unique physicochemical properties. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) results elucidate that PAN/GO/H2O porous composite fibers have a higher thermal decomposition temperature, increased residual weight, reduced heat release rate, and higher crystallinity in comparison with the pristine PAN fibers, being a promising precursor for the development of high-performance carbon fibers. The results show a promising application window of the synthesized PAN fibers in electronic and electrochemical devices.

In Situ Transformed Carbon Fibers/Al2O3 Nanocomposites Using Cao–MgO–SiO2 Sintering Agent

In Situ transformed carbon fibers/Al2O3 ceramic matrix nanocomposites with Cao–MgO–SiO2 sintering agent were prepared by hot-pressed sintering technology in vacuum. In the sintering process, pre-oxidized polyacrylonitrile fibers (below named as pre-oxidized PAN fibers) were used as the precursors of In Situ transformed carbon fibers. The micro/nanostructure of composites and interface between In Situ transformed carbon fibers and matrix were investigated, as well as the properties of composites. The results showed that the composites could be sintered well at a relatively low temperature of 1650 °C. During the sintering, the precursors, pre-oxidized PAN fibers, were In Situ transformed into carbon fibers, and the In Situ transformed carbon fibers had the graphitelike structure along the fiber axial direction. The carbon atoms arrangement in the surface layer of the fiber was more orderly than the core. A typical diffraction peak of carbon fiber at 26°, which corresponded to the (002) crystal plane, was observed, and the inter-planar spacing was approximately 0.34 nm. The CaO–MgO–SiO2 sintering agent formed MgAl2O4 and CaAl2Si2O8 phases in the interface between In Situ transformed carbon fibers and matrix, therefore improving the interface bonding, and thereby modifying the mechanical properties of the composites.

KARBON LİF ÜRETİMİNDE POLİAKRİLONİTRİL ELYAFLARIN TERMAL OKSİDASYONU

Thermal oxidation of polyacrylonitrile (PAN) fibers was accomplished at temperatures up to 250°C for different oxidation times. Chemical integration of PAN fibers with an aqueous solution of ammonium persulfate was performed before starting thermal oxidation. The results recommend that ammonium persulfate integration enhanced the oxidation reactions of the PAN fibers and resulting in enhanced thermal stability. Ammonium persulfate impregnation followed by the oxidation process in the air environment leads to significant deviations in the characteristics of PAN fibers. To perform structural characterization of the raw and ammonium persulfate (APS) incorporated and stabilized samples, XRD, IR-spectroscopy, TGA was executed in this study. Investigation of the XRD and infrared spectroscopy outcomes recommended quick aromatization reactions with growing oxidation periods. The TGA traces indicated a comparative enhancement in the thermal stability of the PAN fibers by the increased carbon yield with the rise of the oxidation time. The overall findings recommend that ammonium persulfate incorporation was very influential in stimulating the oxidation process.

Effect of Polyacrylonitrile Precursor Orientation on the Structures and Properties of Thermally Stabilized Carbon Fiber

The thermal stabilization process of polyacrylonitrile (PAN) precursor fiber was the key step to prepare high-performance carbon fiber. During the thermal stabilization process, the aggregation structure and the reactivity of molecular chains have significant effects on the microstructures and mechanical properties of carbon fiber. In the present paper, the effects of the orientation structure of PAN precursor fiber on the thermal stabilization reaction and the mechanical properties of carbon fiber were experimentally studied. Using multi-dimensional structural and mechanical properties tests, such as XRD, DSC, 13C NMR and Instron machine testing, the crystalline and skeleton structure, exothermic behavior, and tensile properties of PAN precursor fiber with different orientations in the process of thermal stabilization were characterized to reveal the relationship between microstructure evolution and tensile properties. The results showed that the orientation structure of PAN precursor fiber had an obvious effect on the thermal stabilization process and the tensile stress–strain characteristic. When the heat treatment temperature was lower than 200 °C, the crystallinity and crystallite size of PAN fibers with higher orientation degrees increased significantly. After sufficient thermal stabilization, the original PAN precursor fiber with a higher orientation degree could form more aromatic lamellar structures and showed better regularity. Furthermore, the yield strength and initial modulus of the fibers with a higher orientation degree increased due to the formation of more aromatic rings. The maximum increase in the percentages of yield strength and tensile modulus of the PAN fibers were achieved when the heat-treated temperature was 200 °C, and the percentage values were 138.4% and 158.7% compared to the precursor without heat-treatment. In addition, the elongation at break of the fibers with a higher orientation degree was also relatively larger.

Microstructure and Mechanical Properties of Polyacrylonitrile Precursor Fiber with Dry and Wet Drawing Process

Polyacrylonitrile (PAN) fibers are typically used as precursor fibers for carbon fiber production, produced through wet-spinning processes. The drawing process of the spun fiber can be classified into dry and wet drawing processes. It is known that the drawing stability and stretching ratio differ depending on the drawing process; however, the elementary characteristics are approximately similar. In this study, the mechanical properties of PAN fibers have been examined based on these two drawing processes with the differences analyzed through the analysis of microstructures. Further, to examine the composition of the fiber, element analysis has been conducted, and thereafter, the microstructure of the fiber is examined through X-ray diffraction analysis. Finally, the characteristics of PAN fibers and its mechanical properties has been examined according to each drawing condition. There are differences in moisture content and microstructure according to the drawing process, and it affects the tensile behavior. The results obtained could have potential implications if the processes are combined, as it could result in a design for a stable and highly efficient drawing process.

High Throughput Centrifugal Electrospinning of Polyacrylonitrile Nanofibers for Carbon Fiber Nonwovens

Carbon nanofiber nonwovens are promising materials for electrode or filtration applications; however, their utilization is obviated by a lack of high throughput production methods. In this study, we utilize a highly effective high-throughput method for the fabrication of polyacrylonitrile (PAN) nanofibers as a nonwoven on a dedicated substrate. The method employs rotational-, air pressure- and electrostatic forces to produce fibers from the inner edge of a rotating bell towards a flat collector. We investigate the impact of all above-mentioned forces on the fiber diameter, morphology, and bundling of the carbon-precursor PAN fibers. The interplay of radial forces with collector-facing forces has an influence on the uniformity of fiber deposition. Finally, the obtained PAN nanofibers are converted to carbon nonwovens by thermal treatment.