Wear Based Lifetime Estimation of a Clutch Facing using Coupled Field Analysis

2021 ◽  
Vol 18 (4) ◽  
Author(s):  
A. Kulkarni ◽  
R. Mahale ◽  
C. Kannan
Keyword(s):  
Working Life ◽  
Element Model ◽  
Friction Material ◽  
Inorganic Materials ◽  
Field Analysis ◽  
Frictional Heat ◽  
Ride Quality ◽  
Wear Loss ◽  
Limiting Factor ◽  
The Impact

Repetitive use of the clutch, over a period of time, causes the friction material at the contact surfaces (clutch facing and flywheel/pressure plate) to wear, thus deteriorating its performance and usable life. The working life of a rigid clutch is the limiting factor when it comes to extracting maximum performance from a dual mass flywheel system, which is used in a lot of modern vehicles nowadays to lower fuel consumption and improve ride quality. In this study, we investigate the influence of different groove patterns on wear in rigid clutch facings and estimate their life using a comprehensive finite element model. The wear is calculated and analysed for five different groove patterns across two different inorganic materials, namely FTL180 and TF1600-MC2, using Archard’s Adhesive Wear Model. Coupled multi-physics elements are employed in the analysis to capture the effect of frictional heat generation on wear. We found that the Waffle pattern offered a decrease of 10.4% in volumetric wear loss, a 5.78% decrease in maximum wear thickness and an increase of 11.51% in the average working life is used in city like conditions with frequent engagements. This work sheds light on the impact of groove patterns on clutch facing wear and opens a new path for the design and development of more resilient rigid clutches.

scholarly journals Effect of Plating Current Density on the Ball-On-Disc Wear of Sn-Plated Ni Coatings on Cu Foils

Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 56
Author(s):  
Ashutosh Sharma ◽  
Byungmin Ahn
Keyword(s):  
Current Density ◽  
Wear Loss ◽  
Wear Properties ◽  
Friction Behavior ◽  
Track Geometry ◽  
Cu Substrates ◽  
Current Densities ◽  
The Impact ◽  
Sliding Distance ◽  
Ball On Disc

Metallic and alloyed coatings are used widely in several decorative and technology-based applications. In this work, we selected Sn coatings plated on Cu substrates for joining applications. We employed two different plating baths for the fabrication of Sn and Ni coatings: acidic stannous sulfate for Sn and Watts bath for Ni layer. The plating current densities were varied from 100–500 mA/cm2. Further, the wear and friction behavior of the coatings were studied using a ball-on-disc apparatus under dry sliding conditions. The impact of current density was studied on the morphology, wear, and coefficient of friction (COF) of the resultant coatings. The wear experiments were done at various loads from 2–10 N. The sliding distance was fixed to 7 m. The wear loss was quantified in terms of the volume of the track geometry (width and depth of the tracks). The results indicate that current density has an important role in tailoring the composition and morphology of coatings, which affects the wear properties. At higher loads (8–10 N), Sn coatings on Ni/Cu had higher volume loss with a stable COF due to a mixed adhesive and oxidative type of wear mechanism.

scholarly journals Bisphenol-Free Epoxy Resins Derived from Natural Resources Exhibiting High Thermal Conductivity

Proceedings ◽  
2020 ◽  
Vol 69 (1) ◽  
pp. 18
Author(s):  
Matthias Sebastian Windberger ◽  
Evgenia Dimitriou ◽  
Frank Wiesbrock
Keyword(s):  
Thermal Conductivity ◽  
Natural Resources ◽  
Polymer Networks ◽  
Sio2 Nanoparticles ◽  
Diglycidyl Ether ◽  
Epoxy Compound ◽  
Inorganic Materials ◽  
Limiting Factor ◽  
Epoxy Amine ◽  
Π Stacking

Polymers commonly have low thermal conductivity in the range of 0.1–0.2 W·m−1·K−1, which is a limiting factor for their usage in the course of continuously increasing miniaturization and heat generation in electronic applications. Two strategies can be applied to increase the transport of phonons in polymers: (i) the embedment of thermally conductive inorganic materials and (ii) the involvement of aromatic units enabling anisotropy by π–π stacking. In this study, the thermal conductivity of resins based on bisphenol A diglycidyl ether BADGE and 1,2,7,8-diepoxyoctane DEO was compared. DEO can be derived from pseudo-pelletierine, which is contained in the bark of the pomegranate tree. The epoxy compounds were cured with isophorone diamine IPDA, o-dianisidine DAN, or mixtures of the both diamines. Notably, isophorone diamine is derived from isophorone of which the latter naturally occurs in cranberries. The formulations were produced without filler or with 5 wt.-% of SiO2 nanoparticles. Significantly enhanced thermal conductivity in the range of 0.4 W·m−1·K−1 occurs only in DEO-based polymer networks that were cured with DAN (and do not contain SiO2 fillers). This observation is argued to originate from π–π stacking of the aromatic units of DAN enabled by the higher flexibility of the aliphatic carbon chain of DEO compared to that of BADGE. This assumption is further supported by the facts that significantly improved thermal conductivity occurs only above the glass-transition temperature and that nanoparticles appear to disrupt the π–π stacking of the aromatic groups. In summary, it can be argued that the bisphenol-free epoxy/amine resin with an epoxy compound derivable from natural resources shows favorably higher thermal conductivity in comparison to the petrol-based epoxy/amine resins.

Investigation on the shaft voltage generation of large synchronous turboalternators

2020 ◽  
Vol 39 (5) ◽  
pp. 1145-1156
Author(s):  
Kevin Darques ◽  
Abdelmounaïm Tounzi ◽  
Yvonnick Le-menach ◽  
Karim Beddek
Keyword(s):  
Finite Element ◽  
Design Methodology ◽  
Short Circuit ◽  
Element Model ◽  
Stator Winding ◽  
Content Type ◽  
Voltage Generation ◽  
The Impact ◽  
Investigation Process ◽  
Circulating Currents

Purpose This paper aims to go deeper on the analysis of the shaft voltage of large turbogenerators. The main interest of this study is the investigation process developed. Design/methodology/approach The analysis of the shaft voltage because of several defects is based on a two-dimensional (2D) finite element modeling. This 2D finite element model is used to determine the shaft voltage because of eccentricities or rotor short-circuit. Findings Dynamic eccentricities and rotor short circuit do not have an inherent impact on the shaft voltage. Circulating currents in the stator winding because of defects impact the shaft voltage. Originality/value The original value of this paper is the investigation process developed. This study proposes to quantify the impact of a smooth stator and then to explore the contribution of the real stator winding on the shaft voltage.

Estimation of Residual Stress in Spiral Welded Pipe: Regression and Numerical Model

2012 ◽  
Author(s):  
Abul Fazal M. Arif ◽  
Ahmad S. Al-Omari ◽  
Anwar K. Sheikh ◽  
Yagoub Al-Nassar ◽  
M. Anis
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Critical Role ◽  
Large Diameter ◽  
Element Model ◽  
Regression Equation ◽  
Field Analysis ◽  
Welding Parameters ◽  
Splitting Test ◽  
Welded Pipe

Double submerged spiral-welded pipe (SWP) is used extensively throughout the world for large-diameter pipelines. Fabrication-induced residual stresses in spiral welded pipe have received increasing attention in gas, oil and petrochemical industry. Several studies reported in the literature verify the critical role of residual stresses in the failure of these pipes. Therefore, it is important that such stresses are accounted for in safety assessment procedures such as the British R6 and BS7910. This can be done only when detailed information on the residual stress distribution in the component is known. In industry, residual stresses in spiral welded pipe are measured experimentally by means of destructive techniques known as Ring Splitting Test. In this study, statistical analysis and linear-regression modeling were used to study the effect of several structural, material and welding parameters on ring splitting test opening for spiral welded pipes. The experimental results were employed to develop an appropriate regression equation, and to predict the residual stress on the spiral welded pipes. It was found that the developed regression equation explains 36.48% of the variability in the ring opening. In the second part, a 3-D finite element model is presented to perform coupled-field analysis of the welding of spiral pipe. Using this model, temperature as well as stress fields in the region of the weld edges is predicted.

High Performance MEMS Thermal Gyroscope

2012 ◽  
Author(s):  
Nilgoon Zarei ◽  
Albert M. Leung ◽  
John D. Jones
Keyword(s):  
External Force ◽  
High Performance ◽  
Gas Flow ◽  
Element Model ◽  
Minimal Impact ◽  
Mems Gyroscope ◽  
Force Finding ◽  
Dimensional Finite Element ◽  
To Come ◽  
The Impact

This paper reports modeling a new design of Thermal MEMS gyroscope through the use of the Comsol Multiphysics software package. Being very small and having no movable parts have made thermal MEMS gyroscope very practical. Previously designed Thermal MEMS gyroscope shows some limitation such as being vulnerable to gravity force. Finding a technique to increase the range of thermal MEMS gyroscope reliability motivated us to come up with a new design that we will refer to as the ‘Forced Convection MEMS gyroscope’. A two-dimensional finite-element model of the device has been developed to investigate its performance. An external force has been introduced to the system to create a higher-velocity hot gas stream that will be deviated more in response to rotation. The external force should be great enough that convection currents resulting from gravity or acceleration will have minimal impact on the gyroscope sensitivity. A heating element can still be used, but its primary purpose is now to warm the flowing gas so that it can be detected by the sensors. In this paper we will also show that, in order to completely eliminate the impact of gravity and increase the sensitivity of the gyroscope, it is possible to eliminate the heaters entirely and instead use heated sensors to detect gas currents. In other words, the sensors are working as hot-wire anemometers. Our simulations suggest that this design variant results in higher sensitivity. We have also carried out optimization studies to identify the best location for the heaters and sensors. A prototype of this device has been fabricated based on MEMS techniques, and an external pump is used to produce an oscillating gas flow within the device.

Behavior of Structures Using Simple Plastic Hinge Theory

1994 ◽  
Author(s):  
Ramakrishnan Maruthayappan ◽  
Hamid M. Lankarani
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Cantilever Beam ◽  
Reliable Method ◽  
Plastic Hinge ◽  
Element Model ◽  
Finite Element Models ◽  
Computational Program ◽  
Hinge Model ◽  
The Impact

Abstract The behavior of structures under the impact or crash situations demands an efficient modeling of the system for its behavior to be predicted close to practical situations. The various formulations that are possible to model such systems are spring mass models, finite element models and plastic hinge models. Of these three techniques, the plastic hinge theory offers a more accurate model compared to the spring mass formulation and is much simpler than the finite element models. Therefore, it is desired to model the structure using plastic hinges and to use a computational program to predict the behavior of structures. In this paper, the behavior of some simple structures, ranging from an elementary cantilever beam to a torque box are predicted. It is also shown that the plastic hinge theory is a reliable method by comparing the results obtained from a plastic hinge model of an aviation seat structure with that obtained from a finite element model.

Impact of a Fixed-Length Rigid Cylinder on an Elastic-Plastic Homogeneous Body

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Raja R. Katta ◽  
Andreas A. Polycarpou
Keyword(s):  
Impact Damage ◽  
Element Model ◽  
Elastic Behavior ◽  
Magnetic Storage ◽  
Practical Case ◽  
Homogeneous Body ◽  
Rigid Cylinder ◽  
Elastic Plastic ◽  
Fixed Length ◽  
The Impact

A contact mechanics (CM) based model of a fixed-length rigid cylinder impacting a homogeneous elastic-plastic homogeneous body was developed and includes an improved method of estimating the residual depth after impact. The nonlinear elastic behavior during unloading was accounted for to develop an improved coefficient of restitution model. The impact model was applied to study a practical case of a cylindrical feature on the slider of a magnetic storage hard disk drive impacting the disk to predict various critical impact contact parameters. The CM model was validated using a plane strain finite element model and it was found that a cylindrical feature with a longer length results in a substantial alleviation of impact damage.

A Review on Non-Asbestos Friction Materials: Material Composition and Manufacturing

2018 ◽  
Vol 1150 ◽  
pp. 22-42
Author(s):  
Dinesh Shinde ◽  
Kishore N. Mistry ◽  
Suyog Jhavar ◽  
Sunil Pathak
Keyword(s):  
Composite Materials ◽  
Material Properties ◽  
Single Phase ◽  
Friction Material ◽  
Material Surface ◽  
Surface Wear ◽  
Friction Modifier ◽  
Friction Materials ◽  
Morphological Studies ◽  
The Impact

The peculiar feature of friction materials to absorb the kinetic energy of rotating wheels of an automobile to control the speed makes them remarkable in automobile field. The regulation of speed cannot be achieved with the use of single phase material as a friction material. Consequently, the friction material should be comprised of composite materials which consist of several ingredients. Incidentally, the friction materials were formulated with friction modifier, binders, fillers and reinforcements. Due to its pleasant physical properties, asbestos was being used as a filler. Past few decades, it is found that asbestos causes dangerous cancer to its inhaler, which provides a scope its replacement. Several attempts have been made to find an alternative to the hazardous asbestos. The efforts made by different researchers for the impact of every composition of composite friction material in the field are reviewed and studied for their effect on the properties of friction material. Surface morphological studies of different friction material are compared to interpret the concept of surface wear and its correlation with material properties.

Investigation on Mechanical Properties of Fibreglass Reinforced Flexible Pipes Under Torsion

2018 ◽  
Author(s):  
Pan Fang ◽  
Yuxin Xu ◽  
Shuai Yuan ◽  
Yong Bai ◽  
Peng Cheng
Keyword(s):  
Mechanical Behavior ◽  
Torsion Angle ◽  
Experimental Studies ◽  
Three Dimensional ◽  
Load Condition ◽  
Element Model ◽  
Flexible Pipe ◽  
Torsional Load ◽  
Flexible Pipes ◽  
The Impact

Fibreglass reinforced flexible pipe (FRFP) is regarded as a great alternative to many bonded flexible pipes in the field of oil or gas transportation in shallow water. This paper describes an analysis of the mechanical behavior of FRFP under torsion. The mechanical behavior of FRFP subjected to pure torsion was investigated by experimental, analytical and numerical methods. Firstly, this paper presents experimental studies of three 10-layer FRFP subjected to torsional load. Torque-torsion angle relations were recorded during this test. Then, a theoretical model based on three-dimensional (3D) anisotropic elasticity theory was proposed to study the mechanical behavior of FRFP. In addition, a finite element model (FEM) including reinforced layers and PE layers was used to simulate the torsional load condition in ABAQUS. Torque-torsion angle relations obtained from these three methods agree well with each other, which illustrates the accuracy and reliability of the analytical model and FEM. The impact of fibreglass winding angle, thickness of reinforced layers and radius-thickness ratio were also studied. Conclusions obtained from this research may be of great practicality to manufacturing engineers.

Fractality of Simulated Fracture

2009 ◽  
Vol 409 ◽  
pp. 154-160 ◽  
Author(s):  
Petr Frantík ◽  
Zbyněk Keršner ◽  
Václav Veselý ◽  
Ladislav Řoutil
Keyword(s):  
Numerical Model ◽  
Elastic Plate ◽  
Model Simulation ◽  
Element Model ◽  
The Other ◽  
Particle Model ◽  
Discrete Element Model ◽  
Fractal Nature ◽  
Discrete Elements ◽  
The Impact

The paper is focussed on numerical simulations of the fracture of a quasi-brittle specimen due to its impact onto a fixed rigid elastic plate. The failure of the specimen after the impact is modelled in two ways based on the physical discretization of continuum: via physical discrete elements and pseudo-particles. Advantages and drawbacks of both used methods are discussed. The size distribution of the fragments of the broken specimen resulting from physical discrete element model simulation follows a power law, which indicates the ability of the numerical model to identify the fractal nature of the fracture. The pseudo-particle model, on the other side, can successfully predict the kinematics of the fragments of the specimen under impact failure.

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