Effect of Flyash and Alumina Reinforcement on Mechanical Properties of AL7075 based Metal Matrix Composite

2018 ◽  
Vol 6 (9) ◽  
pp. 50
Author(s):  
Madan Kumar K.N. ◽  
G. M. Satyanarayana
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Tensile Properties ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Stir Casting ◽  
Parent Metal ◽  
Casting Technique ◽  
Reinforced Composite

Aluminium based composite are getting a vast scope nowadays because of its properties and availability. In the present work, fly ash and AL2O3 reinforced composite are prepared using stir casting technique for varying wt.% (fly ash 3% and AL2O3 3%, 6% & 9%). Hardness and tensile properties were determined, with the addition of reinforcement the properties are improved compared to the parent metal alone. Based on the evaluation 6% AL2O3 and 3%fly ash gives a better result as compared to other composition.

Microstructure and mechanical testing of Al/graphite/Fly-ash metal matrix composite material

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rajat Yadav ◽  
Shashi Prakash Dwivedi ◽  
Vijay Kumar Dwivedi ◽  
Anas Islam
Keyword(s):  
Fly Ash ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Green Revolution ◽  
Base Material ◽  
Stir Casting ◽  
Content Type ◽  
Casting Technique ◽  
Metal Matrix Composite Material

Purpose This study aims to attempt to make an aluminum-based composite using reinforcement such as graphite and fly ash. Pollution is an enhanced serious issue of concern for global. Industries play a major role in disturbing the balance of the environment system. Composite is made by using the stir casting technique. The waste that is generated by the industries if left untreated or left to be rotten at some place may prove fatal to invite various types of diseases. Proper treatment of these wastes is the need of the hour, the best way to get rid of such kinds of hazardous wastes is to use them by recycling. Design/methodology/approach Stir casting technique was used to make a composite. Graphite and fly ash were mixed with equal amounts of 2.5% to 15% in aluminum. The microstructure of composite formed after composite was noticed. After seeing the microstructure it was understood that reinforcement particles are very well-mixed in aluminum. Findings When graphite was mixed with 3.75% and 3.75% fly ash in aluminum, the strength of the composite came to about 171.12 MPa. As a result, the strength of the composite increased by about 16.10% with respect to the base material. In the same way, when 3.75% graphite and 3.75% fly ash were added to aluminum, the hardness of the composite increased by about 26.60%. Originality/value In this work, graphite and fly ash have been used to develop green metal matrix composite to support the green revolution as promoted/suggested by United Nations, thus reducing the environmental pollution. The addition of graphite and fly ash to aluminum reduced toughness. The thermal expansion of the composite has also been observed to know whether the composite made is worth using in higher temperatures.

Influence of precipitation hardening parameters on the microstructure and mechanical properties of extruded AA2014/eggshells green composites

2017 ◽  
Vol 51 (30) ◽  
pp. 4261-4271 ◽  
Author(s):  
Shashi Prakash Dwivedi ◽  
Satpal Sharma ◽  
Raghvendra Kumar Mishra
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Precipitation Hardening ◽  
Testing Machine ◽  
Stir Casting ◽  
Casting Technique ◽  
Electromagnetic Stir Casting

The AA2014/5 wt. % carbonized eggshells metal matrix composite used in this study was fabricated by electromagnetic stir casting technique and immediately extruded on universal testing machine at 60 MPa using cylindrical H13 tool steel die coated with graphite to avoid upper flow of eggshells particles and to improve wettability of eggshells with AA2014 alloy. Microstructures of composites show some agglomerations in non-extruded samples while uniform distribution of carbonized eggshell particles. Optimum combination of precipitation hardening parameters achieved using response surface methodology to further improve the properties of AA2014/5 wt. % eggshell composites. Optimum values of solutionizing time, aging temperature and aging time were found to be 4.5 h, 250℃ and 13.5 h, respectively. More grain refinement of extruded AA2014/5 wt. % eggshell composites were observed after heat treatment at optimum precipitation hardening parameters. After heat treatment, fractographs of the AA2014/5 wt. % eggshells composite showed that fracture is dominated by trans-granular type. Density of the AA2014 is 5% higher than AA2014/5 wt. % eggshells metal matrix composite. It is observed that mechanical properties improve when carbonized eggshell particles are reinforced in matrix AA2014 aluminium alloy. After the heat treatment at optimum precipitation hardening parameters, mechanical properties are further improved.

Analysis of shielding effectiveness and mechanical properties of metal matrix composite AL6061 reinforced with Al2O3 and fly ash for oblique incidence of EM wave

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Srinu Budumuru ◽  
Satya Anuradha Mosa
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
High Intensity ◽  
Metal Matrix ◽  
Oblique Incidence ◽  
Shielding Effectiveness ◽  
Content Type ◽  
Aircraft System

PurposeFiber-reinforced polymers (FRP) contain critical electrical conductivity for high-intensity radiated fields such as lightning strike susceptibility, electromagnetic energy from radar, airborne radio frequency transmitter. To provide high-intensity radiated field protection (HIRFP) for the electric and electronic aircraft system and defied the EMI effect on it, metal matrix composite was conquered. To provide the dynamic ever-increasing requirement of industries, it is necessary that Al6061 metal matrix composite assisted with AL2O3 and fly ash is used to construct the aircraft to provide HIRFP. The thickness of the material can be maintained as low as possible to use it as a coating material for the aircraft surface. X-band for oblique incidence is used to measure electromagnetic and mechanical safeguarding properties of composites.Design/methodology/approachDay by day, the applications of aerospace are becoming digital and automated. Proper shielding techniques are required to operate digital electronic devices without electromagnetic interference. It leads to a rapid rise in temperature, thermal ablation, delamination, and adverse effects on the electric and electronic aircraft system. Fly ash, a metal matrix material composite AL6061 with different percentages of reinforcement of Al2O3, was contemplated and experimented with for mechanical properties like tensile strength, density and hardness.FindingsThe obtained results compared with adjusted values and an improvement of 0.19, 0.18, 0.14 g/cm3 for density of MMC-1, MMC-2, MMC-3.31, 11 MPa for tensile strength of MMC-1, MMC-2. 24, 27, 23 BHN for hardness of MMC-1, MMC-2, MMC-3. With regard to the shielding effectiveness the results compared with adjusted values and obtained 11.36, 14.56, 19.47 dB better value than it. According to the above results, fabricated MMC’s provide superior results for a defined application like HIRFP(Surface material of aircraft).Practical implicationsIt can be used to protect electronic devices under a high-intensity radiated field, mainly in aircraft design to protect from lightning effect.Originality/valueFor a better approximation of the signal toward the practical case, the oblique incidence was considered with a different combination of Al2O3 and fly ash, reinforced to pure AL6061 to get better shielding and mechanical properties.

scholarly journals Influence of Nanoreinforced Particles (Al2O3) on Fatigue Life and Strength of Aluminium Based Metal Matrix Composite

2017 ◽  
Vol 13 (3) ◽  
pp. 91-99 ◽  
Author(s):  
Hussain J. M Alalkawi ◽  
Aseel A. Hamdany ◽  
Abbas Ahmed Alasadi
Keyword(s):  
Fatigue Life ◽  
Fatigue Strength ◽  
Aluminium Alloy ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Stir Casting ◽  
Al2o3 Nanoparticles ◽  
Casting Technique ◽  
Nano Material

Abstract      In this investigation, Al2O3 nano material of 50nm particles size were added to the 6061 Al aluminium alloy by using the stir casting technique to fabricate the nanocomposite of 10wt% Al2O3. The experimental results observed that the addition of 10wt% Al2O3 improved the fatigue life and strength of constant and cumulative fatigue. Comparison between the S-N curves behaviour of metal matrix (AA6061) and the nanocomposite 10wt% Al2O3 has been made. The comparison revealed that 12.8% enhancement in fatigue strength at 107cycles due to 10wt% nano reinforcement. Also cumulative fatigue life of 10wt% nanocomposite was found to be increased by 33.37% and 39.58% for low-high and high-low loading sequences, respectively, compared to the metal-matrix cumulative life. Keywords: Al2O3 nanoparticles, AA6061/10wt%, constant and cumulative fatigue, MMCs.

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