scholarly journals Wear of ZhS6U Nickel Superalloy Tool in Friction Stir Processing on Commercially Pure Titanium

Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 799 ◽  
Author(s):  
Alihan Amirov ◽  
Alexander Eliseev ◽  
Evgeny Kolubaev ◽  
Andrey Filippov ◽  
Valery Rubtsov

The use of electric arc or gas welding in the manufacture of titanium components often results in low quality welded joints due to large residual stresses and strains. A successful solution to this problem can be found in the application of friction stir welding. However, friction stir welding (FSW) of titanium alloys is complicated by rapid tool wear under high loads and temperatures achieved in the process. This paper studies the durability of a tool made of ZhS6U Ni-based superalloy used for friction stir processing of commercially pure titanium and the effect of the tool wear on the weld quality. The total length of the titanium weld formed by the tool without failure comprised 2755 mm. The highest wear of the tool is observed at the base of the pin, which brings about the formation of macrodefects in the processed material. The tool overheating causes an increase in the dendrite element size of ZhS6U alloy. The transfer layer contains chemical elements of this alloy, indicating that the tool wear occurs by diffusion and adhesion. As a result of processing, the tensile strength of commercially pure titanium increased by 25%.

2012 ◽  
Vol 05 ◽  
pp. 367-374 ◽  
Author(s):  
ALI SHAMSIPUR ◽  
SEYED FARSHID KASHANI-BOZORG ◽  
ABBAS ZAREIE-HANZAKI

In the present investigation, novel Ti / SiC surface nano-composite layer was successfully fabricated by dispersing nano-sized SiC particles into commercially pure titanium plates employing friction stir processing technique. The process parameters such as tool rotation and advancing speeds were adjusted to produce defect-free surface composite layer, however, uniform distribution of the nano-size SiC particles in a matrix of titanium was achieved after the second pass. The micro hardness value of the Ti / SiC nano-composite surface layer was found to be ~534 HV; this is 3.3 times higher than that of the commercially pure titanium substrate. No reaction was detected between SiC powders and the titanium matrix after friction stir processing.


Author(s):  
Aleksandra Fortier ◽  
Nilesh Kumar ◽  
Mageshwari Komarasamy ◽  
Rajiv S. Mishra

Manufacturing of a component through powder metallurgy (PM) route involves at least three critical steps: powder blending, compaction, and sintering. Overall, the PM route takes 4 to 8 steps to get to the final product. Moreover, it requires a huge amount of capital investment to perform every step of the manufacturing process via PM route. Friction stir processing (FSP) is a derivative of friction stir welding which has emerged as a generic microstructural modification tool in last one decade. The aim of the current work was to explore the possibility of decreasing the number of steps required in the manufacturing of a product using the PM technique. Using the FSP method, the manufacturing process is reduced to two steps and the mechanical properties of the final product are significantly improved. In this study, commercially pure titanium (Ti) powder was used. The two-step process appeared extremely efficient and it involved: 1) constraining the Ti-powder in a die and using a punch to consolidate it in a final disk-like geometry, 2) next, the consolidated disk-shaped product was processed using FSP tool and methods. Initial mechanical characterization results show peak hardness of the FSP processed Ti-powder product to be approximately 436 HV0.3 with average hardness measured at about 251 HV. The electron backscattered diffraction of the FSP-assisted sintered region showed equiaxed grains with average grain size to be 440 ±254 nm. The initial result indicates FSP can be used as a manufacturing tool for consolidating powders in to bulk solid form.


Alloy Digest ◽  
1979 ◽  
Vol 28 (12) ◽  

Abstract RMI 0.2% Pd is a grade of commercially pure titanium to which up to 0.2% palladium has been added. It has a guaranteed minimum yield strength of 40,000 psi with good ductility and formability. It is recommended for corrosion resistance in the chemical industry and other places where the environment is mildly reducing or varies between oxidizing and reducing. The alloy has improved resistance to crevice corrosion at low pH and elevated temperatures. This datasheet provides information on composition, physical properties, elasticity, tensile properties, and bend strength. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ti-74. Producer or source: RMI Company.


Alloy Digest ◽  
2020 ◽  
Vol 69 (6) ◽  

Abstract UPM CP Titanium Grade 3 (UNS R50550) is an unalloyed commercially pure titanium that exhibits moderate strength (higher strength than that of Titanium Grade 2), along with excellent formability and corrosion resistance. It offers the highest ASME allowable design stress of any commercially pure grade of titanium, and can be used in continuous service up to 425 °C (800 °F) and in intermittent service up to 540 °C (1000 °F). This datasheet provides information on composition, physical properties, and elasticity. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Ti-167. Producer or source: United Performance Metals.


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