scholarly journals Experimental Evaluation of Mechanical, Wear and Corrosion properties of AA5083/Graphite Metal Matrix Composite Prepared using Compocasting Process

2019 ◽  
Vol 9 (1) ◽  
pp. 2352-2357
Keyword(s):  
Tensile Strength ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Matrix Material ◽  
Research Work ◽  
Casting Process ◽  
Stir Casting ◽  
Corrosion Properties ◽  
Mechanical And Tribological Properties

In most of the engineering applications such as aviation, defence, marine and automotive requires components with light weight and along with favorable mechanical properties; this demand perhaps satisfied by metal matrix composites (MMCs) of aluminium by virtue of its distinguished achievement. Also MMCs suffer from insufficient process stability, in-adequate economic efficiency and reliability. In the present research work an experiment was developed to synthesize metal matrix composite adopting Aluminium Alloy (AA) 5083 as matrix material reinforced with graphite particulates (6 wt %, 8 wt % & 10 wt %) using two stage in-situ stir casting process. Experiments were implemented to analyze mechanical and tribological properties like ultimate tensile strength, microhardness, wear characteristics and corrosion properties. From the above investigations, it is revealed that microhardness increases with decrease in tensile strength with upsurge in more wt % of reinforcement. Due to the very high self-lubricating property of graphite significant reduction in wear can be observed with deepen in wt % of graphite. Also corrosion rate decreases with more amount of graphite particulate when compared with base matrix material.

Analysis of mechanical properties of Al-based metal matrix composite reinforced with ES and RHA

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rajat Yadav ◽  
Vijay Kumar Dwivedi ◽  
Anas Islam ◽  
Shashi Prakash Dwivedi
Keyword(s):  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Rice Husk ◽  
Metal Matrix ◽  
Green Revolution ◽  
Matrix Material ◽  
Casting Process ◽  
Stir Casting ◽  
Industrial Applications ◽  
Content Type

Purpose Aluminium metal matrix composite (AMMC) is most popular in various industrial applications such as aerospace, automobile, marine, sports and many others. In common practice, silicon carbide, aluminum oxides, magnesium oxide, graphene and carbon nano tubes are the major reinforcing elements to prepare the AMMC. The purpose of this paper is to develop AMMCs reinforce with eggshell (ES) and rice husk ash (RHA). Design/methodology/approach Stir casting process is used for preparation of AMMC. From past few years, more emphasis is given to prepare the AMMCs using agro waste such as rice husk and/or ES as reinforcing materials. In this method, after the Al-matrix material is melted; it is stirred vigorously to form vortex at the surface of the melt, and the reinforcement material is then introduced at the side of the vortex. Stir casting process is a vortex and vigorous method to prepare the AMMCs. First, aluminum alloy (AA3105) is melted in the furnace when metal is in semisolid form. Reinforcement, i.e. ES and RHA are preheated at temperature 220°C and 260°C, respectively. Findings The result of AMMC shows that the tensile strength and hardness increased by using 22.41% and 45.5%, respectively, at 4.75 Wt.% each reinforcement, i.e. ES and RHA, and 1% Cr. The toughness and ductility of metal matrix composite (MMCs) have decreased up to 23.31% and 19.23% respectively by using 1% Cr, 4.75 wt. % ES and by 4.75 wt. % RHA of composite material. Originality/value In this work, Cr, waste ES and RHA have been used to develop green MMC to support the green revolution as promoted/suggested by United Nations, thus reducing the environmental pollution.

Corrosion Behavior of AA2014/SiC Metal Matrix Composite Fabricated by Stir Casting Process

2016 ◽  
Vol 4 (3) ◽  
pp. 1
Author(s):  
PRAKASH DWIVEDI SHASHI ◽  
SHARMA ANAND ◽  
PRATAP RAO SHASHANK ◽  
BAHUGUNA SUMIT ◽  
◽  
...  
Keyword(s):  
Metal Matrix Composite ◽  
Corrosion Behavior ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Casting Process ◽  
Stir Casting

Investigation of Tensile Property of Aluminium SiC Metal Matrix Composite

2015 ◽  
Vol 766-767 ◽  
pp. 252-256 ◽  
Author(s):  
A. Siddique Ahmed Ghias ◽  
B. Vijaya Ramnath
Keyword(s):  
Composite Material ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Matrix Material ◽  
Chemical Properties ◽  
High Strength ◽  
Stir Casting ◽  
The Matrix ◽  
Hybrid Metal Matrix Composite

The composite material is a combination of two or more materials with different physical and chemical properties. The composite has superior characteristics than those individual components. A hybrid composite is the one which contains at least three materials. When the matrix material is a metal, the composite is termed as metal matrix composites (MMC). The MMC is a composite material with two constituent parts, one being a metal. The other material may be another metal, ceramic or fiber. Among all the MMC’s, Aluminium is the most widely used matrix material due to its light weight, high strength and hardness. This paper deals with the fabrication and mechanical investigation of hybrid metal matrix composite Al - SiC. The fabrication is done by stir casting by adding the required quantities of additives into the stirred molten Aluminium. The results show significant effect of mechanical properties such as tensile strength, yield stress and flexural strength. The internal structure of the composite is observed using Scanning electron microscope (SEM) and found that are formation of pores in them.

scholarly journals Microstructure evaluation, thermal and mechanical characterization of hybrid metal matrix composite

2018 ◽  
Vol 25 (6) ◽  
pp. 1187-1196 ◽  
Author(s):  
Shyam Lal ◽  
Sudhir Kumar ◽  
Zahid A. Khan
Keyword(s):  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Casting Process ◽  
Xrd Analysis ◽  
Stir Casting ◽  
Al 7075 ◽  
Dta Analysis ◽  
Hybrid Metal Matrix Composite ◽  
7075 Alloy

AbstractIn this paper, an inert gas assisted electromagnetic stir casting process is adapted for manufacturing a cast hybrid metal matrix composite (MMC) using Al2O3 and SiC particulates as a hard phase reinforcement in Al 7075 alloy metal matrix. Four different samples containing 5, 10, 15 and 20 wt% of Al2O3 and SiC with Al 7075 alloy composites were fabricated. The characterizations for all the samples were carried out through optical microstructure, scanning electron microscopy (SEM) fractograph, X-ray diffraction (XRD) analysis, differential thermal analysis (DTA) analysis and mechanical properties. The results revealed that the particles are uniformly distributed in the matrix. No peaks of Al4C3 were found. There is negligible loss of material in the composite. The tensile strength and microhardness of the hybrid composite are higher by 65.7% and 13.5%, respectively, when compared to its cast metal matrix Al 7075 alloy.

The Mechanical Characterization of Al2O3 Reinforced AL6061 Metal Matrix Composite

2015 ◽  
Vol 766-767 ◽  
pp. 257-262
Author(s):  
P. Mohan ◽  
M. Kathirvel ◽  
N. Azhagesan ◽  
M. Sivapragash
Keyword(s):  
Fracture Toughness ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Material Characterization ◽  
Metal Matrix ◽  
Treatment Process ◽  
Mechanical Characterization ◽  
Casting Process ◽  
Stir Casting

The aluminium based composites are increasingly being used in the transport, aerospace, marine, automobile and mineral processing industries. The widely used reinforcing materials for these composites are silicon carbide, aluminium oxide and graphite in the form of particles or whiskers. In this study Al6061-6 & 4wt% Al2O3 based metal matrix composite were produced by mechanical stir casting process. The obtained cast metal matrix composite is carefully machined to prepare the test specimens for hardness, tensile as well as fracture toughness studies as per ASTM standards. The hardness, tensile strength and fracture toughness properties of Al6061-Al2O3 composites are explored experimentally. Finally compare the material characterization with heat treatment process sample and compare the fracture toughness of sample with mathematical approach, experimental and finite element method.

Investigation of flexural and impact strength of carbon nanotube reinforced AA7075 metal matrix

2018 ◽  
Vol 7 (2) ◽  
pp. 764
Author(s):  
Pothamsetty Kasi V Rao ◽  
B Raghu Kumar ◽  
B Sudheer Kumar ◽  
G Phanindra Swamy ◽  
Y Ganga Raju ◽  
...  
Keyword(s):  
Carbon Nanotubes ◽  
Impact Strength ◽  
Flexural Strength ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Casting Process ◽  
Stir Casting ◽  
Pure Metal ◽  
Mechanical Tests

Metal matrix nano-composites are grabbing more attention by many researchers in the recent years as they exhibit outstanding properties when compared to pure metal alloys. In the present study Aluminium Alloy 7075 was selected as the matrix and carbon nanotubes was selected as reinforcing element to investigate the percentage enhancement of flexural strength and impact strength of metal matrix composite. Stir casting process was selected to fabricate the specimens. The multi walled carbon nanotubes with different weight percentages (0.5, 1.0, 2.0, 5.0 wt %) were selected to prepare the AA7075-CNT metal matrix composite.  Microstructure and dispersion of CNT was examined using Scanning Electron Microscope (SEM) with EDX. The experimental results of mechanical tests showed that if the MWCNTs particle content increases considerably flexural strength and impact strength also increases about 125% and 90% respectively. Thus the AA7075-CNT metal matrix can be used in automobile and aerospace applications under high load conditions.

scholarly journals Investigation on Stir Casting Fabrication Method Issues Analysis of Aluminium Metal Matrix Composites

2021 ◽  
Vol 23 (10) ◽  
pp. 44-60
Author(s):  
M. Thayumanavan ◽  
◽  
K. RVijayaKumar ◽  
Keyword(s):  
Metal Matrix Composite ◽  
Metal Matrix Composites ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Matrix Material ◽  
Stir Casting ◽  
Matrix Composites ◽  
Reinforcement Material ◽  
Mould Cavity ◽  
Aluminium Metal

Among the various types of manufacturing process methods for discontinuous metal matrix composite, stir casting is the best suitable manufacturing process to fabricate particulate reinforced metal matrix composite. Its benefit is its simplicity, durability, and adaptability. The main issue in this process is proper wetting of reinforcement in aluminium matrix material. Only proper wetting results in a homogeneous dispersion of reinforcement material, and these homogeneous dispersions help to improve the properties of metal matrix composite material. The purpose of this paper was to discuss the outline of the stir casting process, process parameters, and the contribution effect of process parameters. This paper also presents about of the conditions should follow during the addition of reinforcement material and matrix material pouring in mould cavity. This paper also discusses the conditions that must be met during the addition of reinforcement material and matrix material pouring in the mould cavity. This paper also looked into the impact and contribution of stirring casting time, speed, and temperature in aluminium metal matrix composites, as well as processing issues in aluminium metal matrix composites, challenges, and research opportunities.

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