Biodegradable Composites with Functional Properties Containing Biopolymers

There is a major focus on natural biopolymers of bacterial, animal, or plant origin as ecological materials, replacing petrochemical products. Biologically derived polylactide (PLA), polyhydroxybutyrate (PHB), and polyhydroxyalkanoates (PHA) possess interesting properties, but they are currently too expensive for most applications. Therefore, researchers try to find other biopolymers that are both durable and cheap enough to replace plastics in some applications. One possible candidate is gelatin, which can be transformed into a thin, translucent film that is flexible and has stable and high mechanical properties. Here, we present a method of synthesizing a composite material from gelatin. For preparation of such material, we used gelatin of animal origin (pig skin) with the addition of casein, food gelatin, glycerin, and enzymes as biocatalysts of chemical modification and further extraction of gelatin from collagen. Compositions forming films with homogeneous shapes and good mechanical properties were selected (Tensile strength reaches 3.11 MPa, while the highest value of elongation at break is 97.96%). After administering the samples to microbial scaring, the composites completely decomposed under the action of microorganisms within 30 days, which proves their biodegradation.

Characterization and Parametric Study on Mechanical Properties Enhancement in Biodegradable Chitosan-Reinforced Starch-Based Bioplastic Film

Bioplastic has been perceived as a promising candidate to replace petroleum-based plastics due to its environment-friendly and biodegradable characteristics. This study presents the chitosan-reinforced, starch-based bioplastic film prepared by the solution casting and evaporation method. The effects of processing parameters, i.e., starch concentration, glycerol loading, process temperature and chitosan loading on mechanical properties were examined. Optimum tensile strength of 5.19 MPa and elongation at break of 44.6% were obtained under the combined reaction conditions of 5 wt.% starch concentration, 40 wt.% glycerol loading, 20 wt.% chitosan loading and at a process temperature of 70 °C. From the artificial neural network (ANN) modeling, the coefficient of determination (R2) for tensile strength and elongation at break were found to be 0.9955 and 0.9859, respectively, which proved the model had good fit with the experimental data. Interaction and miscibility between starch and chitosan were proven through the peaks shifting to a lower wavenumber in FTIR and a reduction of crystallinity in XRD. TGA results suggested the chitosan-reinforced starch-based bioplastic possessed reasonable thermal stability under 290 °C. Enhancement in water resistance of chitosan-incorporated starch-based bioplastic film was evidenced with a water uptake of 251% as compared to a 302% registered by the pure starch-based bioplastic film. In addition, the fact that the chitosan-reinforced starch-based bioplastic film degraded to 52.1% of its initial weight after 28 days suggests it is a more sustainable alternative than the petroleum-based plastics.

Studies on Fluorocarbon Elastomer Nanocomposites for Sealing Applications

The usage of seals in several applications like aircraft engines is mostly made of Fluorocarbon (FKM) elastomer. They are coloured products that enable easier identification based on the applications. In such seals, fillers like carbon black cannot be added to reinforce and improvise the mechanical properties since carbon black does not make it possible to add colours. The properties after ageing are also very critical in sealing application, and they must also be improved. Also, Nanocomposites are the modern and growing trends in the field of polymers that show enormous changes in the properties of the polymers without affecting their basic properties. So, the need for improvisation of FKM seals and the concept of Nanocomposites can be merged to form FKM Nanocomposites with Nano clay and Nano silica as the fillers. The objective of this project is to improve the mechanical properties, better retention of properties after ageing and after fluid interaction of the FKM seals with the aid of Nanofillers. Different proportions of FKM nanocomposites were prepared using modified Nano Kaolin Clay & modified Montmorillonite clay (Cloisite grades). Various mechanical properties like tensile strength, tensile modulus, elongation at break, compression set and tear strength etc., were studied. The test results have shown good improvements while increasing the filler loading. This is helpful to manufacture seals of desired colours thereby avoiding the difficulties faced in the carbon black-filled FKM compounds.

Piston-Based Material Extrusion of Ti-6Al-4V Feedstock for Complementary Use in Metal Injection Molding

Piston-based material extrusion enables cost savings for metal injection molding users when it is utilized as a complementary shaping process for green parts in small batch sizes. This, however, requires the use of series feedstock and the production of sufficiently dense green parts in order to ensure metal injection molding-like material properties. In this paper, a methodological approach is presented to identify material-specific process parameters for an industrially used Ti-6Al-4V metal injection molding feedstock based on the extrusion force. It was found that for an optimum extrusion temperature of 95 °C and printing speed of 8 mm/s an extrusion force of 1300 N ensures high-density green parts without under-extrusion. The resulting sintered part properties exhibit values comparable to metal injection molding in terms of part density (max. 99.1%) and tensile properties (max. yield strength: 933 MPa, max. ultimate tensile strength: 1000 MPa, max. elongation at break: 18.5%) depending on the selected build orientation. Thus, a complementary use could be demonstrated in principle for the Ti-6Al-4V feedstock.

Preparation and Properties of Thermoplastic Polyurethane Composites Filled with Powdered Buckwheat Husks

Bio-based fillers for the polymer composites are still interesting from the scientific and industrial point of view, due to their low cost and renewable nature. In this work partially green composites were obtained by the mixing of thermoplastic poly(ester-urethane) with the unmodified and modified (by acetylation) grinded buckwheat husks. Obtained biocomposites were characterized in the terms of their chemical structure (FTIR), microstructure (SEM), thermal stability (TGA), thermomechanical properties (DMTA), and selected mechanical properties. The results showed that introduction of grinded buckwheat husks (even if the amount is 60 wt%) permit retaining high values of tensile strength (around 8–10 MPa), but the increasing amount of applied filler is connected with the decreasing of elongation at break. It can result from good interaction between the polymer matrix and the bio-based filler (confirmed by high values of polymer matrix-filler interaction parameter determined from Pukánszky’s model for the tensile strength of composites). The applied chemical treatment results in changing of mechanical properties of filler and composites. Obtained results confirmed the possibility of using powdered buckwheat husks as filler for thermoplastic polyurethane.

Effect of Vinyl-Terminated Silicone Oil Chain Length and Reinforcing Agent on the Properties of Silicone Rubber

To solve the problems of low strength and high viscosity of room temperature vulcanized liquid silicone rubber, a series of terminated vinyl silicone oil were designed and synthesized, and low viscosity and high strength silicone rubber were prepared by the mechanical reinforcing agent. the results show that the molecular structure of the vinyl-terminated silicone oil has a significant effect on the mechanical properties and viscosity of the silicone rubber, and the best performance is found when the content of vinyl-terminated silicone oil is 0.16%. The low viscosity and high strength silicone rubber prepared from it was reinforced by vinyl MQ resin and fumed silica, which had a significant effect on improving the performance. Its tensile strength increased to 5.03 MPa, elongation at break to 338.90%, and tear strength to 7.15 kN/m compared to conventional silicone rubber, while the hardness increased to 43°. The viscosity is 34.9 Pa•s. The compression modulus is 7.48 MPa.

Evaluation of a Suitable Material for Soft Actuator Through Experiments and FE Simulations

Soft actuators are generally built to achieve extension, contraction, curling, or bending motions needed for robotic or medical applications. It is prepared with a cylindrical tube, braided with fibers that restrict the radial motion and produce the extension, contraction, or bending. The actuation is achieved through the input of compressed air with a different pressure. The stiffness of the materials controls the magnitude of the actuation. In the present study, Silastic-P1 silicone RTV and multi-wall carbon nanotubes (MWCNT) with reinforced silicone are considered for the evaluation. The dumbbell samples are prepared from both materials as per ASTM D412-06a (ISO 37) standard and their corresponding tensile strength, elongation at break, and tensile modulus are measured. The Ogden nonlinear material constants of respective materials are estimated and used further in the finite element analysis of extension, contraction, and bending soft actuators. It is observed that silicone RTV is better in high strain and fast response, whereas, silicone/MWCNT is better at achieving high actuation.

Mechanical Study of Some Polystyrene composites modified with adding inorganic fillers

Polystyrene-Zinc oxide microcomposites have been prepared for Mechanical study. The Zinc oxide micro particles were added to polystyrene by different concentrations that are (3, 5, and 7) by weight percent of the pure polymeric matrix. Solution casting method is used for preparing such composites. Different Mechanical properties of (PS-ZnO) microcomposites have been measured. Stress strain Curve is investigated for both pure Polystyrene and its composites with zinc oxide. The results showed that the Tensile Strength varies with the increase of ZnO in a specific way. Elongation at break of (PS-ZnO) micro composites increase with increase the content of (ZnO). An explanation of such behavior in tensile strength as well as Elongation at break has been discussed.

Mechanical Property, Thermal Stability and BioDegradability Studies on PLA based Bio-Nanocomposites derived from Agricultural Residues

Looking at the environmental hazards being posed by indiscriminate use of synthetic plastics, abundant research is being done to explore various bio-degradable polymers. In the present study, Cellulose Nano Fibers (CNFs) were extracted from Pineapple Crown using mechano chemical treatment, PLA was synthesized by Simultaneous Saccharification and Fermentation using cellulase enzyme on Acacia Arabica as substrate. Further, ZnO nanoparticles were synthesized by using different precursors. The biocomposite sheets of PLA, PLA+ 5%-20% CNFs, PLA+5% ZnO+5-20 % CNFs and PLA+10% ZnO+5-20 % CNFs were solvent casted. Microbial efficacy test was done using E.coli and with inclusion of ZnO nanoparticles the microbial resistance has increased. Noteworthy vibration band of the sheets were observed in the wavelength range of 3700 to 2800 cm-1 from the FTIR analysis, which shows that there is only a physical interaction rather than chemical. The crystallinity increased for initial concentration, but was similar to the neat PLA. Significant increase in tensile strength and maximum elongation at break was observed in PLA + 5% ZnO + 10% CNFs sheet. Sheets were allowed to degrade naturally and significant weight loss was observed after 120 days with maximum reduction of 38.4 %. Morphological analysis through SEM revealed the uniform distribution of fillers in the polymer matrix. TGA studies have shown that the degradation temperatures were in the range of 320-405oC. The thermal stability decreased with the increase in ZnO concentration. The results have shown a promising and sustainable use in various applications in view of microbial resistance and bio-degradability.

Effects of Dynamic Crosslinking on Crystallization, Structure and Mechanical Property of Ethylene-Octene Elastomer/EPDM Blends

The dynamic crosslinking method has been widely used to prepare rubber/plastic blends with thermoplastic properties, and the rubber phase is crosslinked in these blends. Both polyolefin elastomer (POE) and ethylene-propylene-diene monomer rubber (EPDM) can be crosslinked, which is different from usual dynamic crosslinking components. In this paper, dynamic crosslinked POE/EPDM blends were prepared. For POE/EPDM blends without dynamic crosslinking, EPDM can play a nucleation role, leading to POE crystallizing at a higher temperature. After dynamic crosslinking, the crosslinking points hinder the mobility of POE chains, resulting in smaller crystals, but having too many crosslinking points suppresses POE crystallization. Synchrotron radiation studies show that phase separation occurs and phase regions form in non-crosslinked blends. After crosslinking, crosslinking points connecting EPDM and part of POE chains, enabling more POE to enter the EPDM phase and thus weakening phase separation, indicates that dynamic crosslinking improves the compatibility of POE/EPDM, also evidenced by a lower β conversion temperature and higher α conversion temperature than neat POE from dynamic mechanical analysis. Moreover, crosslinking networks hinder the crystal fragmentation during stretching and provide higher strength, resulting in 8.3% higher tensile strength of a 10 wt% EPDM blend than neat POE and almost the same elongation at break. Though excessive crosslinking points offer higher strength, they weaken the elongation at break.