Properties and Environmental Features of Bricks Made From Textile Waste Sludge

In recent years, there has been a lot of attention paid to the use of textile sludge waste-based products in the building industry to develop ecologically friendly construction materials. An experimental examination of the characteristics of bricks incorporating textile sludge waste and fly ash is presented in this work. In fly ash bricks, fly ash is used to replace textile sludge waste in the following proportions: For the blend percentage of cement, fly ash, and quarry dust, a 230mm × 100mm × 75mm sample size was used. For varying amounts of the components indicated previously, the findings indicate how compressive strength and water absorption fluctuate with curing age. Then we can cast bricks with various mixed proportions of cement, sludge waste, fly ash, and quarry dust using the 230mm × 100mm × 75mm specimen size. After that, the weight, compressive strength, and water absorption of textile sludge with different concentrations of fly ash bricks were compared. This inquiry is primarily concentrated on maximizing the compressive strength of newly produced bricks while limiting weight density and water absorption through extensive laboratory work. The recognition of elements influencing the diverse qualities of bricks is a clear purpose of pursuing this issue as project work.

Incineration of Textile Sludge for Partial Replacement of Cement in Concrete Production: A Case of Ethiopian Textile Industries

The rapid growth of textile industries in Ethiopia plays an important role in economic development. However, the sludge from these wastewater treatment plants, which is not an integral part of the treatment process, is often considered hazardous as it is contaminated with heavy metals of dyestuffs and chemicals. The customary transfer routines such as landfilling and incineration may not be suitable because the leachate from the landfilling destinations and the buildups from the incinerators lead to optional contamination. Moreover, such transfer choices are not financially practical. Therefore, there is a growing need to look for various applications of sludge handling for sustainable development. This study attempts to find out an environmentally friendly solution for the management of the textile sludge by incinerating the sludge and using it for partial replacement of cement in concrete production. Concrete is a composite material formed by the combination of cement, sand, coarse aggregate, and water in a particular proportion so that concrete produced meets the needs regarding its workability, strength, durability, and economy. Typical textile sludge was having high heavy metal contents as per the United States Environmental Protection Agency (USEPA) guideline and should be properly disposed of. The sludge upon incineration at 625°C for four hours gives 78.1% moisture content, 61.2% volatile organic matter, and 59.6% inorganic ash content. The main reactive oxide elements such as SiO2, Fe2O3, CaO, and Al2O3 were found to be 18.51, 3.19, 23.87, and 12.73% by weight in the ash. The calorific value determined from the dried sludge were found to be 1973 cal/gm. Concrete block was manufactured by replacement of cement with 10, 20, 30, 40, and 50% incinerated textile sludge ash, and the manufactured block was evaluated in terms of their compressive strengths, leaching behavior, and water absorption. The replacement cement by the ash increases the hydration time reduced, and up to 20%, sludge ash incorporation in the concrete mix design gives the designed compressive strength. Eventhough water absorption increases with increasing content of the incorporation of the ash, for the 20% replacement of cement, the lethal concentration of heavy metals was obtained to be below the permissible limit set by USEPA. Consequently, the experiment work indicates that the potential use of textile sludge ash for cement concrete gives the possibilities of reduction of heavy metal contamination to surroundings upon sludge disposal, reduces the use of raw materials for producing cement and reduces environmental pollution during cement production.

Characterization and recycling of textile sludge for energy-efficient brick production in Ethiopia

In recent years, an enormous amount of sludge is generated every day from zero liquid discharge treatment plant due to rapid expansion of industrial parks in Ethiopia. About 30,000 tons of partially dried sludge discharged to the environmental without proper waste management from all industrial parks. Thus, posing serious environmental problems. One of the most plausible means to recycle the excess sludge resource is converting it into energy-efficient brick by combining with clay. Bricks were prepared by incorporating textile sludge at different proportions (10–40%) and temperature (600, 900 and 1200 °C). Clay and sludge samples were collected from the Addis Ababa brick factory PLC and Hawassa Industrial Park. Results revealed that 10 and 20% sludge bricks satisfied criteria of class “A” bricks as per Ethiopia standards, with the compressive strength of 30.43 and 29.10 Mpa, respectively, at 1200 °C. About 26 and 50% of energy were saved during firing of 10 and 20% sludge-containing bricks, respectively, compared with pristine clay bricks. Moreover, too low concentrations of selected heavy metals found in the brick leachate, showing the sludge, were effectively stabilized in the burnt clay bricks. Thus, based on the results, we suggest the rapid utilization of huge amount of partially dried sludge resources for low-cost and efficient large-scale brick production. This will mutually benefit both the industrial parks and brick production industries. In addition, this will create thousands of jobs to the local people. Above all, the solid waste will be managed properly at textile industrial parks.