Ordered Porous TiO2@C Layer as an Electrocatalyst Support for Improved Stability in PEMFCs

Proton exchange membrane fuel cells (PEMFCs) are the most promising clean energy source in the 21st century. In order to achieve a high power density, electrocatalytic performance, and electrochemical stability, an ordered array structure membrane electrode is highly desired. In this paper, a new porous Pt-TiO2@C ordered integrated electrode was prepared and applied to the cathode of a PEMFC. The utilization of the TiO2@C support can significantly decrease the loss of catalyst caused by the oxidation of the carbon from the conventional carbon layer due to the strong interaction of TiO2 and C. Furthermore, the thin carbon layer coated on TiO2 provides the rich active sites for the Pt growth, and the ordered support and catalyst structure reduces the mass transport resistance and improves the stability of the electrode. Due to its unique structural characteristics, the ordered porous Pt-TiO2@C array structure shows an excellent catalytic activity and improved Pt utilization. In addition, the as-developed porous ordered structure exhibits superior stability after 3000 cycles of accelerated durability test, which reveals an electrochemical surface area decay of less than 30%, considerably lower than that (i.e., 80%) observed for the commercial Pt/C.

Nanoimprinted and Anodized Templates for Large-Scale and Low-Cost Nanopatterning

Nanopatterning to fabricate advanced nanostructured materials is a widely employed technology in a broad spectrum of applications going from spintronics and nanoelectronics to nanophotonics. This work reports on an easy route for nanopatterning making use of ordered porous templates with geometries ranging from straight lines to square, triangular or rhombohedral lattices, to be employed for the designed growth of sputtered materials with engineered properties. The procedure is based on large-scale nanoimprinting using patterned low-cost commercial disks, as 1-D grating stamps, followed by a single electrochemical process that allows one to obtain 1-D ordered porous anodic templates. Multiple imprinting steps at different angles enable more complex 2-D patterned templates. Subsequently, sputtering facilitates the growth of ferromagnetic antidot thin films (e.g., from 20 to 100 nm Co thick layers) with designed symmetries. This technique constitutes a non-expensive method for massive mold production and pattern generation avoiding standard lithographical techniques. In addition, it overcomes current challenges of the two-stage electrochemical porous anodic alumina templates: (i) allowing the patterning of large areas with high ordering and/or complex antidot geometries, and (ii) being less-time consuming.