FIX-DES: A Computer-Aided Modular Fixture Configuration Design System

Author(s):  
W. Ma ◽  
Z. Lei ◽  
Y. Rong

Abstract This paper presents a computer-aided modular fixture design system: FIX-DES. When fixturing requirements are specified as locating/clamping surfaces and points, a fixture configuration will be automatically generated by (1) selecting fixture elements from a fixture element database to form fixture units based on fixture element assembly relationships and (2) placing the fixture units and elements into position on a baseplate while the fixturing requirements and assembly relationships (e.g., hole alignment) are maintained. The fixture element assembly relationships can be automatically established when the geometric models and fixturing functions of the fixture elements are specified so that the FIX-DES system can be easily applied to different fixture systems. The system also provides the interactive design and design modification functions for human expert involvement. The system was developed with core programs in C/C++ and interface programs in a specific CAD environment. The system has been successfully applied in industry and can be easily transferred to other CAD systems. The overall structure of the FIX-DES system is introduced in the paper. The development of the automated fixture configuration design (AFCD) functions are presented in detail. Finally a fixture configura-tion design example is given to illustrate the application of the system.

Author(s):  
J R Dai ◽  
A Y C Nee ◽  
J Y H Fuh ◽  
A Senthil Kumar

In the development of a modular fixture design system, it is essential to have a modular fixture element database that can be integrated with a CAD system, in addition to the other considerations such as fixture configuration, interference checking, etc., which are also important to fixture designers. This paper describes a new method to create the fixture element database and model the fixturing towers (i.e. subassemblies). By using this method, the database can be effectively created and is easy for use in fixture assembly. The modular fixture tower database is used to represent the subassembly of fixtures. This will simplify the fixture design and assembly process. A built-in interference checking methodology is embedded in the planning stage that will ensure a collision-free fixture design. The system is developed using the knowledge- based system, ICAD, and interfacing with UG-II for modelling the workpiece. Examples of fixture design generated by the system are also provided to illustrate the development.


Author(s):  
B Surendra Babu ◽  
P Madar Valli ◽  
A V V Anil Kumar ◽  
D N Rao

Fixturing is the most commonly used manufacturing constraint in setup planning. The computer-aided fixture design technique is being rapidly developed to reduce the lead-time involved in manufacturing planning. An automated fixture configuration design system has been developed to select modular fixture components automatically and place them in position with satisfactory assembly relationships. In this paper, an automated fixture generation system for prismatic components is presented. Sequential steps for automatic fixture layout planning for machining setups, focusing on determining the most suitable locating and clamping positions in accordance with the 3-2-1 configuration, considering geometrical and dimensional constraints are presented. A software has been developed which takes two-dimensional-manufacturing drawings of the prismatic components as input and generates fixture design automatically. The modularity concept is incorporated in the developed software application and enables locating positions to be as wide apart as possible. The clamping positions are obtained directly opposite to the respective locators as far as possible. The software is tested successfully with numerous examples of prismatic parts involving similar design characteristics.


2010 ◽  
Vol 42 (5) ◽  
pp. 432-444 ◽  
Author(s):  
Gaoliang Peng ◽  
Gongdong Wang ◽  
Wenjian Liu ◽  
Haiquan Yu

1997 ◽  
Vol 119 (2) ◽  
pp. 208-219 ◽  
Author(s):  
Yiming (Kevin) Rong ◽  
Yong Bai

Flexible fixturing is a necessary aspect of Flexible Manufacturing Systems (FMS) and Computer-Integrated Manufacturing Systems (CIMS). Modular fixtures are most widely used in industry for job and batch production. Computer-Aided Fixture Design (CAFD) has become a research focus in implementing FMS and CIMS. Fixture configuration design is an important issue in the domain of CAFD. A review of the current research in CAFD indicates that a major problem impeding the automated generation of fixture configurations is the lack of studies on fixture structures. This paper investigates fundamental structures of dowel-pin based modular fixtures and fixturing characteristics of commonly used modular fixture elements. A Modular Fixture Element Assembly Relationship Graph (MFEARG) is designed to represent combination relationships between fixture elements. Based on MFEARG, algorithms are developed to search all suitable fixturing unit candidates and mount them into appropriate positions on a baseplate with interference checking. A prototype system for automated design of dowel-pin modular fixture configurations is presented in this paper. Fixture design examples are given at the end of the paper.


2011 ◽  
Vol 697-698 ◽  
pp. 503-507 ◽  
Author(s):  
Jin Cai ◽  
H.X. Liu ◽  
G.L. Duan

Application on multi-platforms for a computer-aided fixture design (CAFD) system is significant. But now, relative less attention is focused on this direction. On above backgrounds, research was carried out on data construction, data description, data conversation as well as data parsing. In modular fixture system, components in the modular fixture base were described according to their CSG-based primitives. So, XML was used to represent the simple data because of its widely using on net and different operational systems. By developing interfaces between diverse CAD systems, the modular fixture system can be applied on heterogeneous environments and reinventing the wheel can be avoided.


Author(s):  
Yong Bai ◽  
Yiming (Kevin) Rong

Abstract Flexible fixturing is a necessary aspect of flexible manufacturing systems (FMS) and computer-integrated manufacturing systems (CIMS). Modular fixtures are most widely used in industry for job and small batch production. Computer-aided fixture design (CAFD) has become a research focus in implementing FMS and CIMS. Fixture configuration design is an important issue in CAFD. A review of the current research in CAFD indicates that one major problem impeding the automated generation of fixture configuration design is the negligence of study on fixture structures. This paper investigates fundamental structures of dowel-pin modular fixtures and fixturing characteristics of commonly-used modular fixture elements. A modular fixture element assembly relationship graph (MFEARG) is designed to represent combination relationships between fixture elements. Based on MFEARG, algorithms are developed to search all suitable fixturing unit candidates and mount them into appropriate positions on baseplate with an interference checking. A prototype system for automated design of dowel-pin modular fixture configurations is presented in this paper. Fixture design examples are given in the end of the paper.


Author(s):  
Y C Jeng ◽  
K F Gill

The design scheme presented utilizes the knowledge representation and inference techniques from artificial intelligence and the geometric modelling technique for modular fixture design on a CAD (computer aided design) system. The fixture design problem is formulated in a hierarchical design structure. A systematic approach for selecting the locating and clamping positions on an automatically generated fixture configuration is outlined for the building of modular fixtures. Modular fixture elements are selected by considering the required function and geometric limitation. The generated fixture layout is then represented in the CAD system. To demonstrate the proposed approach, a prototype AutoCAFD (automatic computer aided fixture design) system is introduced and a practical example is presented.


Manufacturing ◽  
2003 ◽  
Author(s):  
Fathianathan Mervyn ◽  
A. Senthil Kumar ◽  
Bok Shung Hwee ◽  
Andrew Nee Yeh Ching

A crucial factor in the success of developing integrated manufacturing systems lies in the ability to exchange information among the various computer-aided systems. Although a vast amount of research has been conducted on computer-aided fixture design systems, the need for information exchange between a fixture design system and other manufacturing systems has not been dealt with thoroughly. Models for the exchange of information within an enterprise or within an extended enterprise depend on the functionality and behaviour of individual enterprises. One means of developing an information model for an enterprise is to determine the information requirements by modelling the enterprise. However, this results in a monolithic model that is only applicable to that enterprise. As a solution to this drawback, we describe the development of a reference model for fixture design information support, which can be instantiated to be applied to different types of enterprises. We concentrate on machining fixtures and information form the fixture design domain to other domains.


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