Non-destructive life assessment of high temperature components and weldments

1992 ◽  
Vol 50 (1-3) ◽  
pp. 337-347 ◽  
Author(s):  
J.D. Parker ◽  
B. Wilshire
Keyword(s):  
High Temperature ◽  
Life Assessment ◽  
High Temperature Components ◽  
Non Destructive

Assessing the Condition and Estimating the Remaining Lives of Pressure Components in a Methanol Plant Reformer: Part 1 — NDE

2016 ◽  
Author(s):  
Brian E. Shannon ◽  
Carl E. Jaske ◽  
Gustavo Miranda
Keyword(s):  
High Temperature ◽  
Creep Damage ◽  
Sensor Technology ◽  
Special Focus ◽  
Laser Measurements ◽  
Typical Data ◽  
Multiple Sensor ◽  
High Temperature Components ◽  
Inspection Techniques ◽  
Non Destructive

Statoil Tjelbergodden operates a 2,400 ton/day methanol plant in Norway. In order to assess the condition and reliability of high temperature components within the reformer, a series of advanced non-destructive examination (NDE) technologies were applied to radiant catalyst tubes, outlet pigtails, and outlet collection headers. The inspection techniques were selected and developed to provide data that could easily be used in the engineering assessment of the high-temperature components. Special focus was given to detecting and quantifying high-temperature creep damage. This paper describes the NDE techniques that were employed and provides examples of typical data obtained by using the techniques. Catalyst tubes were inspected using the H SCAN® (Figure 1) multiple sensor technology. This technique utilizes two types of ultrasonic sensors, eddy current sensors, laser measurements, and elevation location sensors in scanning each catalyst tube. The H SCAN® P-CAT™ (Figure 2) technique is applied to outlet pigtails, while the H SCAN® H-CAT™ (Figure 3) technique is applied to outlet headers.

Elevated-Temperature Life Assessment

2021 ◽  
pp. 146-166
Author(s):  
Arun Sreeranganathan ◽  
Douglas L. Marriott
Keyword(s):  
High Temperature ◽  
Elevated Temperature ◽  
Stress Relaxation ◽  
Damage Mechanics ◽  
Elevated Temperatures ◽  
Constitutive Models ◽  
Life Assessment ◽  
Remaining Life ◽  
High Temperature Components ◽  
Remaining Life Assessment

Abstract This article provides some new developments in elevated-temperature and life assessments. It is aimed at providing an overview of the damage mechanisms of concern, with a focus on creep, and the methodologies for design and in-service assessment of components operating at elevated temperatures. The article describes the stages of the creep curve, discusses processes involved in the extrapolation of creep data, and summarizes notable creep constitutive models and continuum damage mechanics models. It demonstrates the effects of stress relaxation and redistribution on the remaining life and discusses the Monkman-Grant relationship and multiaxiality. The article further provides information on high-temperature metallurgical changes and high-temperature hydrogen attack and the steps involved in the remaining-life prediction of high-temperature components. It presents case studies on heater tube creep testing and remaining-life assessment, and pressure vessel time-dependent stress analysis showing the effect of stress relaxation at hot spots.

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