ABSTRACTNew methods have been developed for the synthesis of high surface area cation-substituted hexaaluminates. These materials were prepared by calcining high temperature (ethanol extraction) or low temperature (CO2 extraction) aerogels at temperatures up to 1600°C. Cation-substituted hexaaluminates have emerged as promising catalysts for use in high temperature catalytic combustion. In comparing unsubstituted and cation-substituted hexaaluminates, we found that the phase transformations were much cleaner for the cation-substituted materials. BaCO3 and BaAl2O4 were intermediates during transformation of the unsubstituted materials, while the cation-substituted materials transformed directly from an amorphous phase to crystalline hexaaluminate. Moreover, the presence of substitution cations caused the transformation to occur at lower temperatures. Mn seems to be a better substitution cation than Co since the Mn-substituted materials exhibited higher surface areas and better heat resistances than the Co-substituted materials. The low temperature aerogel-derived materials possessed quite different characteristics from the high temperature aerogel-derived materials. For example, phase transformation pathways were different.
