Theoretical and experimental re-examination of a crack perpendicular to and terminating at the bimaterial interface

1993 ◽  
Vol 28 (1) ◽  
pp. 53-61 ◽  
Author(s):  
W C Wang ◽  
J T Chen

The plane problem of a crack that terminates perpendicularly to a bimaterial interface was re-examined both theoretically and experimentally. Using the complex variable method, the crack trip stress singularities and stress distributions were generalized. Digital photelastic technique was successfully employed to confirm the generalization of the theoretical analysis. The results showed that the so-called far-field effects indeed played a significant role in the stress distribution and determination of the stress intensity factor.

Author(s):  
Yinsheng Li ◽  
Hiroto Itoh ◽  
Kunio Hasegawa ◽  
Steven X. Xu ◽  
Douglas A. Scarth

Many solutions of the stress intensity factor have been proposed in recent years. However, most of them take only third or fourth-order polynomial stress distributions into account. For complicated stress distributions which are difficult to be represented as third or fourth-order polynomial equations over the stress distribution area such as residual stress distributions or thermal stress distributions in dissimilar materials, it is important to further improve the accuracy of the stress intensity factor. In this study, a weight function method with segment-wise polynomial interpolation is proposed to calculate solutions of the stress intensity factor for complicated stress distributions. By using this method, solutions of the stress intensity factor can be obtained without employing finite element analysis or difficult calculations. It is therefore easy to use in engineering applications. In this method, the stress distribution area is firstly divided into several segments and the stress distribution in each segment is curve fitted to segment-wise polynomial equation. The stress intensity factor is then calculated based on the weight function method and the fitted stress distribution in each segment. Some example solutions for both infinite length cracks and semi-elliptical cracks are compared with the results from finite element analysis. In conclusion, it is confirmed that this method is applicable with high accuracy to the calculation of the stress intensity factor taking actual complicated stress distributions into consideration.


2014 ◽  
Vol 136 (2) ◽  
Author(s):  
Yinsheng Li ◽  
Kunio Hasegawa ◽  
Steven X. Xu ◽  
Douglas A. Scarth

Many solutions of the stress intensity factor have been proposed in recent years. However, most of them take only third or fourth-order polynomial stress distributions into account. For complicated stress distributions which are difficult to be represented as third or fourth-order polynomial equations over the stress distribution area such as residual stress distributions or thermal stress distributions in dissimilar materials, it is important to further improve the accuracy of the stress intensity factor. In this study, a weight function method with segment-wise polynomial interpolation is proposed to calculate solutions of the stress intensity factor for complicated stress distributions. By using this method, solutions of the stress intensity factor can be obtained without employing finite element analysis or difficult calculations. It is therefore easy to use in engineering applications. In this method, the stress distribution area is firstly divided into several segments and the stress distribution in each segment is curve fitted to segment-wise polynomial equation. The stress intensity factor is then calculated based on the weight function method and the fitted stress distribution in each segment. Some example solutions for both infinite length cracks and semi-elliptical cracks are compared with the results from finite element analysis. In conclusion, it is confirmed that this method is applicable with high accuracy to the calculation of the stress intensity factor taking actual complicated stress distributions into consideration.


Author(s):  
Douglas A. Scarth ◽  
Steven X. Xu

Procedures for analytical evaluation of flaws in nuclear pressure boundary components are provided in Section XI of the ASME B&PV Code. The flaw evaluation procedure requires calculation of the stress intensity factor. Engineering procedures to calculate the stress intensity factor are typically based on a polynomial equation to represent the stress distribution through the wall thickness, where the polynomial equation is fitted using the least squares method to discrete data point of stress through the wall thickness. However, the resultant polynomial equation is not always an optimum fit to stress distributions with large gradients or discontinuities. Application of the weight function method enables a more accurate representation of the stress distribution for the calculation of the stress intensity factor. Since engineering procedures and engineering software for flaw evaluation are typically based on the polynomial equation to represent the stress distribution, it would be desirable to incorporate the advantages of the weight function method while still retaining the framework of the polynomial equation to represent the stress distribution when calculating the stress intensity factor. A method to calculate the stress intensity factor using a polynomial equation to represent the stress distribution through the wall thickness, but which provides the same value of the stress intensity factor as is obtained using the Universal Weight Function Method, is provided in this paper.


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