scholarly journals Sustainable Scheduling of the Production in the Aluminum Furnace Hot Rolling Section with Uncertain Demand

2021 ◽  
Vol 13 (14) ◽  
pp. 7708
Author(s):  
Yiping Huang ◽  
Qin Yang ◽  
Jinfeng Liu ◽  
Xiao Li ◽  
Jie Zhang

In order to reduce the energy consumption of furnaces and save costs in the product delivery time, the focus of this paper is to discuss the uncertainty of demand in the rolling horizon and to globally optimize the sustainability of the production in the aluminum furnace hot rolling section in environmental and economic dimensions. First, the triples α/β/γ are used to describe the production scheduling in the aluminum furnace hot rolling section as the scheduling of flexible flow shop, satisfied to constraints of demand uncertainty, operation logic, operation time, capacity and demand, objectives of minimizing the residence time of the ingot in the furnace and minimizing the makespan. Second, on the basis of describing the uncertainty of demand in rolling horizon with the scenario tree, a multi-objective mixed integer linear programming (MILP) optimization model for sustainable production in the aluminum furnace hot rolling section is formulated. Finally, an aluminum alloy manufacturer is taken as an example to illustrate the proposed model. The computational results show that when the objective weight combination takes the value of α=0.7, β=0.3, the sustainability indicators of the environmental and economic dimensions can be optimized to the maximum extent possible at the same time. Increasingly, managerial suggestions associated with the trade-off between environmental and economic dimensions are presented. Scheduling in the rolling horizon can optimize the production process of the aluminum furnace hot rolling section globally, indicating that it is more conducive to the sustainable development of the environment and economic dimensions than scheduling in a single decision time period.

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Anton Ochoa Bique ◽  
Leonardo K. K. Maia ◽  
Ignacio E. Grossmann ◽  
Edwin Zondervan

Abstract A strategy for the design of a hydrogen supply chain (HSC) network in Germany incorporating the uncertainty in the hydrogen demand is proposed. Based on univariate sensitivity analysis, uncertainty in hydrogen demand has a very strong impact on the overall system costs. Therefore we consider a scenario tree for a stochastic mixed integer linear programming model that incorporates the uncertainty in the hydrogen demand. The model consists of two configurations, which are analyzed and compared to each other according to production types: water electrolysis versus steam methane reforming. Each configuration has a cost minimization target. The concept of value of stochastic solution (VSS) is used to evaluate the stochastic optimization results and compare them to their deterministic counterpart. The VSS of each configuration shows significant benefits of a stochastic optimization approach for the model presented in this study, corresponding up to 26% of infrastructure investments savings.


Author(s):  
Adel Mendoza-Mendoza ◽  
Wilfrido Ospino-Castro ◽  
Daniela Romero-Martínez

This paper proposes a mathematical model for production scheduling, whose objective is to maximize the profits or Throughput of a company in the food sector through a Flexible Hybrid Flow, based on the theory of constraints. Considering the company's production configuration, which is a two-stage hybrid flow line, a mixed integer linear model programming (MILP) was formulated and programmed to adequately represent the real situation. The mathematical model developed in this study that is an easy and effective tool that helps to control the production process, by optimizing the quantities of each product to be produced, as well as establishing the sequence in which they must be carried out, which becomes an advantage against its competitors and also obtain a timely response to the needs of demand and compliance with the commitments made to its customers. The results obtained with the MILP, with reasonable computational times, allow for maximizing profits, considering the constraints of the problem.


2020 ◽  
Vol 2020 (0) ◽  
pp. S14202
Author(s):  
Takeru DOAN ◽  
Satoshi NAGAHARA ◽  
Takafumi CHIDA ◽  
Junichi KATSUBE ◽  
Tooru ADACHI ◽  
...  

2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Navid Mortezaei ◽  
Norzima Zulkifli

We will develop a mathematical model for the integration of lot sizing and flow shop scheduling with lot streaming. We will develop a mixed-integer linear model for multiple products lot sizing and lot streaming problems. Mixed-integer programming formulation is presented which will enable the user to find optimal production quantities, optimal inventory levels, optimal sublot sizes, and optimal sequence simultaneously. We will use numerical example to show practicality of the proposed model. We test eight different lot streaming problems: (1) consistent sublots with intermingling, (2) consistent sublots and no intermingling between sublots of the products (without intermingling), (3) equal sublots with intermingling, (4) equal sublots without intermingling, (5) no-wait consistent sublots with intermingling, (6) no-wait equal sublots with intermingling, (7) no-wait consistent sublots without intermingling, and (8) no-wait equal sublots without intermingling. We showed that the best makespan can be achieved through the consistent sublots with intermingling case.


Author(s):  
Michael C. Georgiadis ◽  
Pantelis Longinidis

This chapter considers a detailed mathematical formulation for the problem of designing supply chain networks comprising multiproduct production facilities with shared production resources, warehouses, distribution centers and customer zones and operating under time varying demand uncertainty. Uncertainty is captured in terms of a number of likely scenarios possible to materialize during the life time of the network. The problem is formulated as a mixed-integer linear programming problem and solved to global optimality using standard branch-and-bound techniques. A case study concerned with the establishment of Europe-wide supply chain is used to illustrate the applicability and efficiency of the proposed approach. The results obtained provide a good indication of the value of having a model that takes into account the complex interactions that exist in such networks and the effect of inventory levels to the design and operation.


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