scholarly journals Fabrication of Aluminium Metal Matrix Composite by Friction Stir Processing

Friction Stir Processing (FSP) is a new approach for successful fabrication of Aluminium Metal Matrix Composites (AMCs) with required properties of Nitinol (NiTi) Shape Memory Alloys (SMA). This reinforcement agent is used for heightening the mechanical properties of aluminium alloy with Shape Memory Effect but such fabrication was not possible without defects such as critical intermetallic formation between reinforced particles and matrix. So we present a creative strategy to fabricate Al7075-T6/NiTi composites by FSP. It has been found that the groove filling method results in a more homogenous distribution compared to the multi-holes filling method. In this innovative strategy, we are going to use the groove filling method with a new FSP tool design for the linear distribution of reinforcement particles in grooves. This FSP tool will be used with the help of a Vertical Milling Machine.

2021 ◽  
Author(s):  
Vipin Sharma ◽  
Yogesh Dewang ◽  
Pardeep Kumar Nagpal ◽  
Suresh Kumar

Abstract Metal matrix composites are an important class of material that is developing rapidly to fulfil the diversified engineering requirements. The metal matrix composites are attractive owing to superior properties as compared to monolithic material. Their properties are dependent on various factors and fabrication techniques. The metal matrix composites are associated with several issues which hinder their full potential. In the present study friction stir processing is applied on the metal matrix composite as a post-processing operation. The friction stir processing offers many advantages owing to the solid-state nature of the processing. Stir cast metal matrix composites are prepared by using zircon sand particles of 50 µm in the matrix of LM13 aluminium alloy. The friction stir processing is applied on the metal matrix plates at a constant rotational speed and traverse speed of 1400 rpm and 63 mm/min, respectively. Multiple passes of friction stir processing are applied to elucidate the effect of the number of passes on microstructural modification. Microstructural examination showed a significant improvement in eutectic silicon morphology and distribution of zircon sand particles. A more than 5 times reduction as compared to the initial size was observed in the zircon sand particles after four passes of friction stir processing. The processed metal matrix composite also exhibits improvement in tensile strength and hardness.


2016 ◽  
Vol 4 (1) ◽  
pp. 52-61 ◽  
Author(s):  
B. Ratna Sunil ◽  
G. Pradeep Kumar Reddy ◽  
Hemendra Patle ◽  
Ravikumar Dumpala

2010 ◽  
Vol 154-155 ◽  
pp. 1761-1766 ◽  
Author(s):  
Mohsen Barmouz ◽  
M.K. Besharati Givi ◽  
Jalal Jafari

Friction stir processing (FSP) is a metal-working technique that causes microstructural modification and change in the upper surface of metal components. In this work the effects of tool pin profile on the microstructure and mechanical behavior of reinforced SiC particles metal matrix composites (MMCs) produced by friction stir processing were studied. Optical microscopy (OM) and Scanning electron microscopy (SEM) was employed to carry out the microstructural observations. Vickers Microhardness Machine used for microhardness evaluation. Results show that, tool pin profile play a major role in improvement of the surface quality, SiC particles dispersion in pure copper matrix, hardness behavior and wear resistance. Two different tool pin profile (straight cylindrical and square) were used to perform the process. It was found that, straight cylindrical tool pin profile led to finer grains, uniform dispersion of SiC particles, higher microhardness and wear resistance values.


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