Surface profile-guided scan method for autonomous 3D reconstruction of unknown objects using an industrial robot

Author(s):  
Metin Ozkan ◽  
Sezgin Secil ◽  
Kaya Turgut ◽  
Helin Dutagaci ◽  
Cihan Uyanik ◽  
...  
Author(s):  
Cihan Uyanik ◽  
Sezgin Secil ◽  
Metin Ozkan ◽  
Helin Dutagaci ◽  
Kaya Turgut ◽  
...  

2021 ◽  
Author(s):  
Rishi Malhan ◽  
Rex Jomy Joseph ◽  
Prahar M. Bhatt ◽  
Brual Shah ◽  
Satyandra K. Gupta

Abstract 3D reconstruction technology is used in a wide variety of applications. Currently, automatically creating accurate pointclouds for large parts requires expensive hardware. We are interested in using low-cost depth cameras mounted on commonly available industrial robots to create accurate pointclouds for large parts automatically. Manufacturing applications require fast cycle times. Therefore, we are interested in speeding up the 3D reconstruction process. We present algorithmic advances in 3D reconstruction that achieve a sub-millimeter accuracy using a low-cost depth camera. Our system can be used to determine a pointcloud model of large and complex parts. Advances in camera calibration, cycle time reduction for pointcloud capturing, and uncertainty estimation are made in this work. We continuously capture point-clouds at an optimal camera location with respect to part distance during robot motion execution. The redundancy in pointclouds achieved by the moving camera significantly reduces errors in measurements without increasing cycle time. Our system produces sub-millimeter accuracy.


Volume 2 ◽  
2004 ◽  
Author(s):  
So¨ren Larsson ◽  
J. A. P. Kjellander

Reverse Engineering (RE) is concerned with the problem of creating CAD-models of real objects by measuring point data from their surfaces. Current solutions either require manual interaction or expect the nature of the objects to be known. In order to create a fully automatic system for Reverse Engineering of unknown objects the software that creates the CAD-model must be able to control the operation of the measuring system. This paper presents a real implementation of a measuring system suited for that purpose. The experimental setup is based on an industrial robot with a laser scanner mounted at the tool-mounting flange. The key component of the system is a programable CAD-system. The CAD system is used to simulate and control the movement of the robot, as well as collecting the data acquired from both the laser scanner and from the robot’s positional system.


Author(s):  
Rishi K. Malhan ◽  
Rex Jomy Joseph ◽  
Prahar Bhatt ◽  
Brual Shah ◽  
Satyandra K. Gupta

Abstract 3D reconstruction technology is used in a wide variety of applications. Currently, automatically creating accurate pointclouds for large parts requires expensive hardware. We are interested in using low-cost depth cameras mounted on commonly available industrial robots to create accurate pointclouds for large parts automatically. Manufacturing applications require fast cycle times. Therefore, we are interested in speeding up the 3D reconstruction process. We present algorithmic advances in 3D reconstruction that achieve a sub-millimeter accuracy using a low-cost depth camera. Our system can be used to determine a pointcloud model of large and complex parts. Advances in camera calibration, cycle time reduction for pointcloud capturing, and uncertainty estimation are made in this work. We continuously capture pointclouds at an optimal camera location with respect to part distance during robot motion execution. The redundancy in pointclouds achieved by the moving camera significantly reduces errors in measurements without increasing cycle time. Our system produces sub-millimeter accuracy.


Author(s):  
Jose-Maria Carazo ◽  
I. Benavides ◽  
S. Marco ◽  
J.L. Carrascosa ◽  
E.L. Zapata

Obtaining the three-dimensional (3D) structure of negatively stained biological specimens at a resolution of, typically, 2 - 4 nm is becoming a relatively common practice in an increasing number of laboratories. A combination of new conceptual approaches, new software tools, and faster computers have made this situation possible. However, all these 3D reconstruction processes are quite computer intensive, and the middle term future is full of suggestions entailing an even greater need of computing power. Up to now all published 3D reconstructions in this field have been performed on conventional (sequential) computers, but it is a fact that new parallel computer architectures represent the potential of order-of-magnitude increases in computing power and should, therefore, be considered for their possible application in the most computing intensive tasks.We have studied both shared-memory-based computer architectures, like the BBN Butterfly, and local-memory-based architectures, mainly hypercubes implemented on transputers, where we have used the algorithmic mapping method proposed by Zapata el at. In this work we have developed the basic software tools needed to obtain a 3D reconstruction from non-crystalline specimens (“single particles”) using the so-called Random Conical Tilt Series Method. We start from a pair of images presenting the same field, first tilted (by ≃55°) and then untilted. It is then assumed that we can supply the system with the image of the particle we are looking for (ideally, a 2D average from a previous study) and with a matrix describing the geometrical relationships between the tilted and untilted fields (this step is now accomplished by interactively marking a few pairs of corresponding features in the two fields). From here on the 3D reconstruction process may be run automatically.


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