Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field

2015 ◽  
Vol 386 ◽  
pp. 50-59 ◽  
Author(s):  
Jinzhong Wu ◽  
Yanhua Zou ◽  
Hitoshi Sugiyama
2013 ◽  
Vol 395-396 ◽  
pp. 985-989 ◽  
Author(s):  
Jin Zhong Wu ◽  
Yan Hua Zou

In this paper, a new plane magnetic abrasive finishing process by using alternating magnetic field is proposed to improve the efficiency and surface precision. In alternating magnetic field, the forced direction of magnetic particles is changing. Therefore, magnetic particles could produce the up and down movement, which promote the scatter of magnetic particles , improve the roll of abrasive particles and enhance the utilization of abrasive. In order to know well the magnetic intensity distribution in processing area, measured the magnetic flux density. Finishing force is important to understand the mechanism of material removal, investigated to the finishing force and contrasted to the movement changes of magnetic particles in water-soluble finishing fluid and oily finishing fluid. A set of experimental devices have been designed to realize surface polishing on C2801 brass plate, the results proved the feasibility of this method, which can improve the workpiece surface quality.


Machines ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 75
Author(s):  
Huijun Xie ◽  
Yanhua Zou

The magnetic abrasive finishing (MAF) process is an ultra-precision surface finishing process. In order to further improve the finishing efficiency and surface quality, the MAF process using an alternating magnetic field was proposed in the previous research, and it was proven that the alternating magnetic field has advantages compared with the static magnetic field. In order to further develop the process, this study investigated the effect on finishing characteristics when the alternating current waveform is a square wave. The difference between the fluctuation behavior of the magnetic cluster in two alternating magnetic fields (sine wave and square wave) is observed and analyzed. Through analysis, it can be concluded that the use of a square wave can make the magnetic cluster fluctuate faster, and as the size of the magnetic particles decreases, the difference between the magnetic cluster fluctuation speed of the two waveforms is greater. The experimental results show that the surface roughness of SUS304 stainless steel plate improves from 328 nm Ra to 14 nm Ra within 40 min.


2020 ◽  
Vol 977 ◽  
pp. 42-49
Author(s):  
Chao Wen Dong ◽  
Yan Hua Zou ◽  
Hui Jun Xie

In this study, a new plane magnetic abrasive finishing method by using alternating magnetic field has been proposed to solve the problems such as the easy deformation and poorly restored of the magnetic brush in traditional magnetic abrasive finishing. Compared with the magnetic brush in traditional magnetic abrasive finishing, the magnetic brush can keep a relatively stable shape to finish the workpiece under the action of alternating magnetic field. In this paper, the variation of the finishing force in the alternating magnetic field is analyzed theoretically. In addition, in order to get the ultra-precision plane surface, the influence of the size of the magnetic particles, the size of the GC particles, and the frequency of the AC power on the finishing characteristics has been studied. The best experimental results show that the surface roughness of the workpiece is improved from 38 nm Ra to 6.33 nm Ra.


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