Decision letter for "Frictional characteristics of thin-walled tubes in liquid impact forming"

Keyword(s):  
2019 ◽  
Vol 72 (5) ◽  
pp. 637-643
Author(s):  
Jianping Ma ◽  
Lianfa Yang ◽  
Yulin He ◽  
Jian Guo

Purpose This paper aims to study frictional characteristics of thin-walled tubes in the liquid impact forming (LIF) process. Design/methodology/approach LIF experiments under various impacting velocities were performed on SUS304 stainless steel tubes with various guiding lengths on a custom-designed measurement system to investigate the effects of impacting velocity and guiding length on the coefficient of friction (COF) in the guiding zone. Findings The results indicate that the COF changes dynamically in the guiding zone and decreases with the deformation process. The reduction range of the COF is wider in LIF than in both the conventional and pulsating hydroforming (THF), which may be contributed to the impacting velocities in a short time. Moreover, the COF decreases faster in the first half of the LIF process than in the second half. Under different impacting velocities and guiding lengths, the decreasing rate of the COF in the first half is more sensitive and obvious than that in the second half. Originality/value A method for determining the COF in the guiding zone in LIF is proposed and the frictional characteristics in LIF are studied. Comparing the COF of tubes in conventional THF, pulsating THF and the LIF process is valuable for improving and predicting the tubular formability in various hydraulic environments for industrial production. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2019-0269


2014 ◽  
Vol 633-634 ◽  
pp. 841-844 ◽  
Author(s):  
Cheng Ming Huang ◽  
Jian Wei Liu ◽  
Yin Zhong Zhong ◽  
Min Jian Wu ◽  
Kai Ming Wang ◽  
...  

In order to realize the objective of lightweight manufacturing, the forming methods of thin-walled tubes are studied in this paper. Liquid impact forming, a compound forming technique of thin-walled tube using stamping and hydroforming processes, is presented in order to reduce the forming difficulty and increase the forming efficiency. A simple experimental tooling, including stamping device and tube hydroforming apparatus is developed. Forming experiments of stamping and liquid impact forming processes in rectangular cross-section dies are performed for 304 stainless steel tubes. The results of experiments show that the liquid impact forming technology is feasible, and it will be widely applied in the future.


2021 ◽  
Author(s):  
Xiangwen Fan ◽  
Jianwei Liu ◽  
Zhu Xiao ◽  
Huiping Liang ◽  
Changying Sun ◽  
...  

Abstract Liquid Impact Forming (LIF) is a new composite forming technology based on Tube Hydroforming (THF) technology, which changes the volume of mould cavity through impact load and rapidly generates internal pressure to realize tube forming. It does not need external pressure supply source, and it is low cost and high efficiency. In order to study the forming characteristics of the natural bulging area of thin-walled metal tubes under different model side lengths and different model closing velocities, the change of the cavity volume of thin-walled metal tubes under impact hydraulic bulging was firstly analyzed theoretically, and a mathematical model of internal pressure was established. Then the effects of different loading parameters on the internal pressure, bulging height and wall thickness distribution in the natural bulging area of thin-walled metal tube were studied. Finally, through the comparison of finite element simulation analysis and experiment, it was found that the deviation between the experimental results and the numerical simulation was within 5%, which verified the accuracy and reliability of LIF. It also provides a certain theoretical research and application basis for the development of LIF of metal thin-walled tube.


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