Validation of Linear Elastic Fracture Mechanics in Predicting the Fracture Toughness of Polyethylene Pipe Materials

Author(s):  
Tarek M. A. A. El-Bagory ◽  
Hossam E. M. Sallam ◽  
Maher Y. A. Younan

The main purpose of the present paper is to compare between the fracture toughness based on linear elastic fracture mechanics (GIC), and that based on nonlinear fracture mechanics (JIC). The material of the investigated pipe is a high-density polyethylene (HDPE), which is commonly used in natural gas piping systems. The welds at the pipe junction are produced by butt-fusion (BF), welding. Curved three-point bend (CTPB), fracture specimens are used. The crosshead speed ranged from 5 to 500 mm/min and specimen thickness ranged from 9 to 45mm for both welded and unwelded specimens at room temperature Ta, equal 23°C. The study reveals that the crosshead speed has a significant effect on the fracture toughness of both welded and unwelded specimens. The results of GIC for different specimen thickness and crosshead speed found previously by the authors [1] have been compared with JIC under the same operating conditions [2]. The comparison between welded and unwelded specimens revealed that in the welded specimens there is a marginal difference between fracture toughness measured using linear elastic fracture mechanics LEFM and elastic plastic fracture mechanics EPFM, for both crosshead speeds.

Author(s):  
Tarek M. A. A. El-Bagory ◽  
Hossam E. M. Sallam ◽  
Maher Y. A. Younan

The main purpose of the present paper is to investigate the effect of strain rate, specimen thickness and welding on the fracture toughness. The material of the investigated pipe is a high-density polyethylene, (HDPE) which is commonly used in natural gas piping systems. The welding technique used in this study is butt fusion (BF) welding technique. The crosshead speed ranged from 5 to 500 mm/min and specimen thickness ranged from 9 to 45mm for both welded and unwelded specimens at room temperature, Ta equal 20 °C. Curved three point bend (CTPB) specimens were used to determine KQ. Furthermore, the results of fracture toughness, KQ, will be compared with the plane strain fracture toughness, JIC, for welded and unwelded specimens. The experimental results revealed that KQ increases with increasing the crosshead speed, while KQ decreases as the specimen thickness increases. The investigation reveals that the apparent fracture toughness, KQ, for HDPE pipe of unwelded specimen is greater than that of corresponding value for welded specimen. The same trend was observed for the plane strain fracture toughness, JIc. At lower crosshead speeds there is a minimum deviation in KQ between welded and unwelded specimens, while the deviation becomes larger with increasing crosshead speed.


2017 ◽  
Vol 730 ◽  
pp. 489-495 ◽  
Author(s):  
Chun Qing Li ◽  
Guo Yang Fu ◽  
Shang Tong Yang

Surface cracks have long been recognized as a major cause for potential failures of metal pipes. In fracture analysis, the widely used method is based on linear elastic fracture mechanics. However, for ductile metal pipes, it has been known that the existence of plasticity results in easing of stress concentration at the crack front. This will ultimately increase the total fracture toughness. Therefore, when using linear elastic fracture mechanics to predict fracture failure of ductile metal pipes, the plastic portion of fracture toughness should be excluded. Otherwise, the value of fracture toughness will be overestimated, resulting in an under-estimated probability of failure. This paper intends to derive a model of elastic fracture toughness for steel pipes with a circumferential crack. The derived elastic fracture toughness is a function of crack geometry and material properties of the cracked pipe. The significance of the derived model is that the well-established linear elastic fracture mechanics can be used for ductile materials in predicting the fracture failure.


2015 ◽  
Vol 137 (6) ◽  
Author(s):  
Tarek M. A. A. EL-Bagory ◽  
Hossam E. M. Sallam ◽  
Maher Y. A. Younan

The main purpose of the present paper is to investigate the effect of crosshead speed, specimen thickness, and welding on the fracture toughness. The material of the investigated pipe is a high density polyethylene (HDPE), which is commonly used in natural gas piping systems. The welding technique used in this study is butt-fusion (BF) welding technique. The crosshead speed ranged from 5 to 500 mm/min and specimen thickness ranged from 9 to 45 mm for both welded and unwelded specimens at room temperature, Ta = 20 °C. Curved three point bend (CTPB) specimens were used to determine KQ. Furthermore, the results of fracture toughness, KQ, will be compared with the plane–strain fracture toughness, JIC, for welded and unwelded specimens. The experimental results revealed that KQ increases with increasing the crosshead speed, while KQ decreases as the specimen thickness increases. The investigation reveals that the apparent fracture toughness, KQ, for HDPE pipe of unwelded specimen is greater than that of corresponding value for welded specimen. The same trend was observed for the plane-strain fracture toughness, JIC. At lower crosshead speeds there is a minimum deviation in KQ between welded and unwelded specimens, while the deviation becomes larger with increasing crosshead speed.


Sign in / Sign up

Export Citation Format

Share Document