Dwell time calculation for computer controlled large tool

Author(s):  
Bin Fan ◽  
James H. Burge ◽  
Hubert Martin ◽  
Zhige Zeng ◽  
Xiaojin Li ◽  
...  
Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 471
Author(s):  
Yajun Wang ◽  
Yunfei Zhang ◽  
Renke Kang ◽  
Fang Ji

The dwell time algorithm is one of the key technologies that determines the accuracy of a workpiece in the field of ultra-precision computer-controlled optical surfacing. Existing algorithms mainly consider meticulous mathematics theory and high convergence rates, making the computation process more uneven, and the flatness cannot be further improved. In this paper, a reasonable elementary approximation algorithm of dwell time is proposed on the basis of the theoretical requirement of a removal function in the subaperture polishing and single-peak rotational symmetry character of its practical distribution. Then, the algorithm is well discussed with theoretical analysis and numerical simulation in cases of one-dimension and two-dimensions. In contrast to conventional dwell time algorithms, this proposed algorithm transforms superposition and coupling features of the deconvolution problem into an elementary approximation issue of function value. Compared with the conventional methods, it has obvious advantages for improving calculation efficiency and flatness, and is of great significance for the efficient computation of large-aperture optical polishing. The flatness of φ150 mm and φ100 mm workpieces have achieved PVr150 = 0.028 λ and PVcr100 = 0.014 λ respectively.


2011 ◽  
Vol 23 (12) ◽  
pp. 3207-3212
Author(s):  
罗丽丽 Luo Lili ◽  
何建国 He Jianguo ◽  
王亚军 Wang Yajun ◽  
张云飞 Zhang Yunfei ◽  
黄文 Huang Wen ◽  
...  

2015 ◽  
Vol 84 (9-12) ◽  
pp. 2055-2065 ◽  
Author(s):  
Ri Pan ◽  
Yajun Zhang ◽  
Jianbiao Ding ◽  
Cong Cao ◽  
Zhenzhong Wang ◽  
...  

2011 ◽  
Vol 23 (12) ◽  
pp. 3239-3244 ◽  
Author(s):  
张云飞 Zhang Yunfei ◽  
何建国 He Jianguo ◽  
王亚军 Wang Yajun ◽  
罗丽丽 Luo Lili ◽  
吉方 Ji Fang ◽  
...  

2013 ◽  
Vol 457-458 ◽  
pp. 552-555
Author(s):  
Wen Biao Zhang ◽  
Shu Min Wan ◽  
Bin Lin ◽  
Xiao Feng Zhang

On the basis of the Preston assumption, the removal function of the annular polishing pad with the structure of the dual-rotor movement has been studied. The level of the similarity of the characteristic curve of the annular polishing pad and the Gaussian distribution has been evaluated by the tending factor. The pulse iteration method and the matrix calculation have been used to compute the residual error and the dwell time. The simulation result proved that the residual error (RMS) polished by the annular polishing pad had dropped 8.7% than that polished by the normal polishing pad with the same initial error condition, the surface quality has been improved by the new method.


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