Analysis and modeling of delamination factor in drilling glass fiber reinforced plastic using response surface methodology

2010 ◽  
Vol 45 (6) ◽  
pp. 727-736 ◽  
Author(s):  
Erol Kilickap

This study, through a new approach, presents a comprehensive mathematical model for correlating the interactive and higher order influences of drilling parameters on the delamination factor in drilling glass fiber reinforced plastic (GFRP) composites using response surface methodology. The purpose of this article is to investigate the influence of drilling parameters, such as cutting speed, feed, and point angle on delamination produced when drilling GFRP composite. The damage generated associated with drilling GFRP composites were observed, both at the entrance and exit during the drilling. The experiments are conducted based on Box—Behnken design. Empirical models are developed to correlate and predict the drilling parameters and delamination factor in drilling of GFRP. The developed models for delamination factor at entrance and exit are proposed that agree well with the experiment. The models can be utilized to select the level of drilling parameters. Thus time and cost were noticeably reduced.

Author(s):  
Vikas Sharma ◽  
Vinod Kumar ◽  
Harmesh Kumar

The experimental investigations of the delamination factor of glass fiber reinforced plastic at different cutting parameters are reported in this study. This paper has involved the determination of different factors affecting the hole quality and cause of delamination in a glass fiber reinforced plastic. The various process parameters like different twist drill bits of different materails, different point angle at different speed, feed rate have been taken. The thrust forces and torque values were measured using piezoelectric dynamometer. Mathematical model has been developed for different machining conditions using Minitab software with help of Taguchi design to plan the experiments. The Universal microscope has been used which determines delaminated diameter in GFRP specimens. The finite element method has been applied by using Ansys11.0 software which helped to find out delaminated diameter. It was experimentally observed that for the tungsten carbide and M50 drill bits, the thrust force and torque significant increases on increasing the point angle and feed rate.


2014 ◽  
pp. 1140-1150
Author(s):  
Vikas Sharma ◽  
Vinod Kumar ◽  
Harmesh Kumar

The experimental investigations of the delamination factor of glass fiber reinforced plastic at different cutting parameters are reported in this study. This paper has involved the determination of different factors affecting the hole quality and cause of delamination in a glass fiber reinforced plastic. The various process parameters like different twist drill bits of different materails, different point angle at different speed, feed rate have been taken. The thrust forces and torque values were measured using piezoelectric dynamometer. Mathematical model has been developed for different machining conditions using Minitab software with help of Taguchi design to plan the experiments. The Universal microscope has been used which determines delaminated diameter in GFRP specimens. The finite element method has been applied by using Ansys11.0 software which helped to find out delaminated diameter. It was experimentally observed that for the tungsten carbide and M50 drill bits, the thrust force and torque significant increases on increasing the point angle and feed rate.


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