Fast and Robust: Hexapedal Robots via Shape Deposition Manufacturing

2002 ◽  
Vol 21 (10-11) ◽  
pp. 869-882 ◽  
Author(s):  
Jorge G. Cham ◽  
Sean A. Bailey ◽  
Jonathan E. Clark ◽  
Robert J. Full ◽  
Mark R. Cutkosky

Robots to date lack the robustness and performance of even the simplest animals when operating in unstructured environments. This observation has prompted an interest in biomimetic robots that take design inspiration from biology. However, even biomimetic designs are compromised by the complexity and fragility that result from using traditional engineering materials and manufacturing methods. We argue that biomimetic design must be combined with structures that mimic the way biological structures are composed, with embedded actuators and sensors and spatially-varied materials. This proposition is made possible by a layered-manufacturing technology called shape deposition manufacturing (SDM). We present a family of hexapedal robots whose functional biomimetic design is made possible by SDM's unique capabilities and whose fast (over four body-lengths per second) and robust (traversal over hip-height obstacles) performance begins to compare to that seen in nature. We describe the design and fabrication of the robots and we present the results of experiments that focus on their performance and locomotion dynamics.

Author(s):  
Jorge G. Cham ◽  
Beth L. Pruitt ◽  
Mark R. Cutkosky ◽  
Mike Binnard ◽  
Lee E. Weiss ◽  
...  

Abstract This paper addresses the design and manufacturing of products with embedded components through layered manufacturing processes such as Shape Deposition Manufacturing (SDM). Embedding components allows the creation of novel designs such as “smart” products and integrated assemblies of sensors, actuators and other mechanical components. We present prototypes to illustrate the possibilities for such devices and we address the issues that constrain their process planning. Next, we present a combination of process planning algorithms and manufacturing methods that we have developed to support the design of layered products with embedded components.


Author(s):  
Chao Xu ◽  
Lili Pan ◽  
Ming Li ◽  
Shuming Gao

Porous materials / structures have wide applications in industry, since the sizes, shapes and positions of their pores can be adjusted on various demands. However, the precise control and performance oriented design of porous structures are still urgent and challenging, especially when the manufacturing technology is well developed due to 3D printing. In this study, the control and design of anisotropic porous structures are studied with more degrees of freedom than isotropic structures, and can achieve more complex mechanical goals. The proposed approach introduces Super Formula to represent the structural cells, maps the design problem to an optimal problem using PGD, and solves the optimal problem using MMA to obtain the structure with desired performance. The proposed approach is also tested on the performance of the expansion of design space, the capture of the physical orientation and so on.


Author(s):  
Pang King Wah ◽  
Ajay Joneja

Abstract We propose a new CAPP system for the layered manufacturing technology of LOM (laminated object manufacturing). The traditional technique of building wastes much effort and time in generation of rectangular grid patterns to the exterior of the model to facilitate waste removal. In the proposed approach, several geometric properties of the model are exploited to dramatically reduce the waste removal grids. This in turn leads to reduced build-time, with no effect on the build quality. An integrated CAPP system incorporating these ideas has been developed, and an example part is presented to show how the system performs.


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