scholarly journals Pinch analysis of crude distillation unit using the HINT software and comparison with nonlinear programming technique

Authorea ◽  
2020 ◽  
Author(s):  
Abubakar Isah ◽  
Oluwatosin Azeez ◽  
Danjuma Kolo ◽  
Ishaq Mohammed ◽  
Kolawole Onifade
2021 ◽  
Author(s):  
Paschal Uzoma Ndunagu ◽  
Emeka Emmanuel Alaike ◽  
Theophile Megueptchie

Abstract The objective of this paper is to perform an energy optimization study using pinch analysis on the Heat Exchanger Network (HEN) of a Crude Distillation Unit to maximum heat recovery, minimize energy consumption and increase refining margin. The heat exchanger network (HEN) considered comprises exchangers from the pre-heat section of the atmospheric distillation unit, which recovers heat from the product streams to incrementally heat the crude oil feed stream before entering the furnace. This paper illustrates how to perform a detailed HEN retrofitting study using an established design method known as Pinch Analysis to reduce the operating cost by increasing energy savings of the HEN of an existing complex refinery of moderate capacity. Analysis and optimization were carried out on the HEN of the CDU consist a total of 19 heat exchangers which include: process to process (P2P) heat exchangers, heaters and coolers. In the analysis, different feasible retrofit scenarios were generated using the pinch analysis approach. The retrofit designs included the addition of new heat exchangers, rearrangement of heat exchanger (re-sequencing) and re-piping of existing exchangers. Aspen Hysys V9 was used to simulate the CDU and Aspen Energy Analyser was used to perform pinch analysis on the HEN of the pre-heat train. Several retrofit scenarios were generated, the optimum retrofit solution was a trade-off between the capital cost of increasing heat exchanger surface area, payback time, energy / operating cost savings of hot and cold utilities. Results indicated that by rearrangement (Re-sequencing), the pre-heat train can reduce hot (fired heat) and cold (air and cooling water) utilities consumption to improve energy savings by 8% which includes savings on fired heat of about 4.6 MW for a payback period of 2 years on capital investment. The results generated were based on a ΔTmin of 10°C and pinch temperature of 46.3°C. Initial sensitivity analysis on the ΔTmin indicated that variation of total cost index is quite sensitive and increases with increase in ΔTmin at the temperature range of 14.5-30°C, however total cost index remains constant and minimal at a temperature range between 10°C-14.5°C for the CDU preheat train under study. In addition, the implementation of the optimum retrofit result is straightforward and feasible with minimum changes to the existing base case/design.


2016 ◽  
Vol 5 (4) ◽  
pp. 192
Author(s):  
Jamal Othman

In this paper we propose an approach to find approximate solution to the nonlinear Volterra integral equation of the second type through a nonlinear programming technique by firstly converting the integral equation into a least square cost function as an objective function for an unconstrained nonlinear programming problem which solved by a nonlinear programming technique (The preconditioned limited- memory quasi-Newton conjugates, gradient method) and as far as we read this is a new approach in the ways of solving the nonlinear Volterra integral equation. We use Maple 11 software as a tool for performing the suggested steps in solving the examples.


2018 ◽  
Vol 32 (30) ◽  
pp. 1850374 ◽  
Author(s):  
Amandeep Kaur ◽  
Satnam Kaur ◽  
Gaurav Dhiman

The power of quantum computing may allow for solving the problems which are not practically feasible on classical computers and suggest a considerable speed up to the best known classical approaches. In this paper, we present the contemporary quantum behaved approach which is based on Schrödinger equation and Monte Carlo method. The three basic steps of proposed technique are also mathematically modeled and discussed for effective movement of particles. The performance of the proposed approach is tested for solving the dynamic nonlinear problem. Experimental results reveal the supremacy of proposed approach for solving the nonlinear problem as compared to other approaches.


1978 ◽  
Vol 18 (02) ◽  
pp. 96-104 ◽  
Author(s):  
T.F. Edgar ◽  
D.M. Himmelblau ◽  
T.C. Bickel

This study presents a computer algorithm to optimize the design of a gas transmission network. The technique simultaneously determinesthe number of compressor stationsthe diameter and length of pipeline segments, andthe operating conditions of each compressor station so that the capital and operating costs are minimized, or profit is maximized. The literature has not reported profit is maximized. The literature has not reported the solution of such an open-ended problem, although lesser problems have been solved to determine the operating conditions of the gas network for a given configuration. Two solution techniques were used. One was the generalized reduced gradient method, a nonlinear programming algorithm that could be used directly in instances where the capital costs of the compressors were a function of horsepower output but had zero initial fixed cost. The second method was applied to cases in which the capital costs are comprised of a nonzero initial fixed cost plus some function of horsepower output. Here it was necessary to use a branch-and-bound scheme with the nonlinear programming technique mentioned above. programming technique mentioned above Introduction The design or expansion of a gas pipeline transmission system involves a large capital expenditure as well as continuing operation and maintenance costs. Substantial savings have been reposed (Flanigan, Graham et al.) by improving the system design for a given delivery rate. Both the number and location of compressor stations and the operating parameters of each must be determined to obtain the minimum cost configuration. Such a problem involves both integer and continuous variables because the optimal number of compressor stations is unknown at the outset. Recent developments in nonlinear programming (optimization) algorithms have made available new techniques for solving such a free configuration design problem for a gas transmission system. This paper describes the gas pipeline, its mathematical formulation (a mixed-integer programming problem), the derivation of various cost programming problem), the derivation of various cost functions and constraints, and two techniques for solving the minimum-cost design problem. Two example networks were solved. The first network had gas entry at one point, with delivery to two points. This problem was solved with and without points. This problem was solved with and without an initial fixed charge for the compressors. The second network was more general, consisting of a multiple entry, multiple delivery network. It was solved for the case of a zero fixed initial charge for the compressor. The procedure should aid in the planning and design of gas pipelines, acquisition of construction sites, and justification of system modification. THE PIPELINE DESIGN PROBLEM Suppose a gas pipeline is to be designed to transport a specified quantity of gas per time from the gas wellheads to the gas demand points. The initial states (pressure, temperature, and composition) of the gas at the wellheads and the fixed states of the gas at the demand points are both known The following design variables need to be determinednumber of compressor stations;lengths of pipeline segments between compressor stations, that is, station locations;diameters of the pipeline segments; andsuction and discharge pressure at each compressor station. Most published investigations of the above problem have focused on design problems that fix problem have focused on design problems that fix some of the above variables (subproblems of the one posed above). One of the first investigations of optimal operating conditions for a straight (unbranched) natural gas pipeline with compressors in series was performed by Larson and Wong. Their solution technique was dynamic programming, and they found the optimal suction and discharge pressures of a fixed number of compressor stations. pressures of a fixed number of compressor stations. The length and diameter of the pipeline segments were considered fixed because dynamic programming was unable to accommodate a large number of decision variables, although it readily handled pressure and compression ratio constraints. pressure and compression ratio constraints. A comparison of their approach with the algorithm tested in this paper is discussed later. SPEJ P. 96


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