Online Milling Chatter Suppression Based on Open Architecture Controller

2012 ◽  
Vol 48 (17) ◽  
pp. 172 ◽  
Author(s):  
Maoyue LI
2004 ◽  
Vol 3 (3) ◽  
pp. 296-302 ◽  
Author(s):  
Pan Liandong ◽  
Huang Xinhan . ◽  
Mohammad Arif .

Author(s):  
Lei Ma ◽  
Shreyes N. Melkote ◽  
James B. Castle

This paper presents a model-based computationally efficient method for detecting milling chatter in its incipient stages and for chatter frequency estimation by monitoring the cutting force signals. Based on a complex exponentials model for the dynamic chip thickness, the chip regeneration effect is amplified and isolated from the cutting force signal for early chatter detection. The proposed method is independent of the cutting conditions. With the aid of a one tap adaptive filter, the method is shown to be capable of distinguishing between chatter and the dynamic transients in the cutting forces arising from sudden changes in workpiece geometry and tool entry/exit. To facilitate chatter suppression once the onset of chatter is detected, a time domain algorithm is proposed so that the dominant chatter frequency can be accurately determined without using computationally expensive frequency domain transforms such as the Fourier transform. The proposed method is experimentally validated.


Author(s):  
Luis A. Ortega-Rodriguez ◽  
Adrian Salazar-Almanza ◽  
Manuel E. Tapia-Ruiz ◽  
Jeovany Velasco-Avella ◽  
Mauro Santoyo-Mora ◽  
...  

Author(s):  
William Shackleford ◽  
Keith Stouffer

Abstract The Next Generation Inspection System (NGIS) project is a testbed that consists of a Cordax Coordinate Measuring Machine (CMM), advanced sensors, and the National Institute of Standards and Technology (NIST) Real-Time Control System (RCS) open architecture controller. The RCS controller permits real-time processing of sensor data for feedback control of the inspection probe. The open architecture controller permits external access to internal data, such as the current position of the probe. A remote access web site was developed to access this data to drive a Virtual Reality Modeling Language (VRML) * model of the Cordax CMM. The remote access web site contains a client-controlled pan/tilt/zoom camera which sends video to the client as well as the VRML 3D model of the CMM that is controlled by the NGIS controller located at NIST. This remote access web site allows a client to monitor a remote inspection with a PC and an internet connection.


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