An Particle Swarm Optimization Approach for Assembly Sequence Planning

2009 ◽  
Vol 16-19 ◽  
pp. 1228-1232 ◽  
Author(s):  
Hong Yu ◽  
Jia Peng Yu ◽  
Wen Lei Zhang

Assembly sequence planning (ASP) is the foundation of the assembly planning which plays a key role in the whole product life cycle. Although the ASP problem has been tackled via a variety of optimization techniques, the particle swarm optimization (PSO) algorithm is scarcely used. This paper presents a PSO algorithm to solve ASP problem. Unlike generic versions of particle swarm optimization, the algorithm redefines the particle's position and velocity, and operation of updating particle positions. In order to overcome the problem of premature convergence, a new study mechanism is adopted. The geometrical constraints, assembly stability and the changing times of assembly directions are used as the criteria for the fitness function. To validate the performance of the proposed algorithm, a 29-component product is tested by this algorithm. The experimental results indicate that the algorithm proposed in this paper is effective for the ASP.

2012 ◽  
Vol 13 (1) ◽  
pp. 732-738 ◽  
Author(s):  
Jameel A. A. Mukred ◽  
Zuwairie Ibrahim ◽  
Ismail Ibrahim ◽  
Asrul Adam ◽  
Khairunizam Wan ◽  
...  

2013 ◽  
Vol 315 ◽  
pp. 88-92 ◽  
Author(s):  
Jameel A.A. Mukred ◽  
Mohd Taufiq Muslim ◽  
Hazlina Selamat

Assembly sequence planning (ASP) plays an important role in the production planning and should be optimized to minimize production time and cost when large numbers of parts and sub-assemblies are involved in the assembly process. Although the ASP problem has been tackled via a variety of optimization techniques, these techniques are often inefficient when applied to larger-scale problems. In this study, an approach using particle swarm optimization (PSO) is proposed to tackle one of the ASP problems which are optimizing the assembly sequence time. PSO uses a number of agents (particles) that constitute a swarm moving around in the search space looking for the best solution. Each bird, called particle, learns from its own best position and the globally best position. Experimental results show that PSO algorithm can produce good results in optimizing the assembly time, has a powerful global searching ability and fast rate of convergence.


2012 ◽  
Vol 490-495 ◽  
pp. 203-207
Author(s):  
Zhong Bo Zhang ◽  
Chuan Yong Huang

The aim of assembly sequence planning (ASP) is to achieve the best assembly sequence which assembly cost and time used is less. The geometrical feasibility of an assembly sequence is validated by the interference matrix of the product. The number of assembly tool changes and the number of assembly operation type changes are considered in the fitness function. To establish the mapping relation between ASP and particle swarm optimization (PSO) approach, some definitions of position, velocity and operator of particles are proposed. The difference of the proposed discrete PSO (DPSO) algorithm with the other algorithm is the emphasis on the geometrical feasibility of the assembly sequence. The geometrical feasibility is verified at the first and the every iteration. The performance and feasibility of the proposed algorithm is verified via a simplified engine assembly case.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Yanfang Yang ◽  
Miao Yang ◽  
Liang Shu ◽  
Shasha Li ◽  
Zhiping Liu

Parallel assembly sequence planning (PASP) greatly impacts on efficiency of assembly process. In traditional methods, large scale of matrix calculation still limits efficiency of PASP for complex products. A novel PASP method is proposed to address this issue. To avoid matrix calculation, the synchronized assembly Petri net (SAPN) is firstly established to describe the precedence relationships. Associated with the SAPN model, the PASP process can be implemented via particle swarm optimization based on bacterial chemotaxis (PSOBC). Characterized by an attraction-repulsion phase, PSOBC not only prevents premature convergence to a high degree, but also keeps a more rapid convergence rate than standard particle swarm optimization (PSO) algorithm. Finally, feasibility and effectiveness of the proposed method are verified via a case study. With different assembly parallelism degrees, optimization results show that assembly efficiency of the solution calculated by PSOBC method is 9.0%, 4.2%, and 3.1% better than the standard PSO process.


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