Flow Boiling Heat Transfer Enhancement from Carbon Nanotube-Enhanced Surfaces

2014 ◽  
Vol 348 ◽  
pp. 20-26
Author(s):  
I. Pranoto ◽  
C. Yang ◽  
L.X. Zheng ◽  
K.C. Leong ◽  
P.K. Chan

This paper presents an experimental study of flow boiling heat transfer from carbon nanotube (CNT) structures in a two-phase cooling facility. Multi-walled CNT (MWCNT) structures of dimensions 80 mm × 60 mm were applied to a horizontal flow boiling channel. Two CNT structures with different properties viz. NC-3100 and MERCSD were tested with a dielectric liquid FC-72. The height of the CNT structures was fixed at 37.5 μm and tests were conducted at coolant mass fluxes of 35, 50, and 65 kg/m2·s under saturated flow boiling conditions. The experimental results show that the CNT structures enhance the boiling heat transfer coefficients by up to 1.6 times compared to the smooth aluminum surface. The results also show that the CNT structures increase significantly the Critical Heat Flux (CHF) of the smooth aluminum surface from 66.7 W/cm2 to 100 W/cm2.

Author(s):  
Hao Wang ◽  
Xiande Fang

As an excellent cryogenic cooling medium, Nitrogen (N2) has been used in a variety of engineering fields, where the determination of N2 two-phase flow boiling heat transfer is required. There were some studies evaluating the correlations of flow boiling heat transfer coefficient for N2. However, either the number of correlations covered or the number of data used was limited. This work presents a comparative review of existing correlations of flow boiling heat transfer coefficients for N2 applications. A database of N2 flow boiling heat transfer containing 1043 experimental data points is compiled to evaluate 45 correlations of two-phase flow boiling heat transfer. The experimental parameters cover the ranges of mass flux from 28.0 to 1684.8 kg/m2s, heat flux from 0.2 to 135.6 kW/m2, vapor quality from 0.002 to 0.994, saturation pressure from 0.1 to 3.16 MPa, and channel inner diameter from 0.351 to 14 mm. The results show that the best correlation has a mean absolute deviation of 31.8% against the whole database, suggesting that more efforts should be made to study N2 flow boiling heat transfer to develop a more accurate correlation.


2009 ◽  
Vol 131 (9) ◽  
Author(s):  
Chang Yong Park ◽  
Pega Hrnjak

Abstract C O 2 flow boiling heat transfer coefficients and pressure drop in a 3.5mm horizontal smooth tube are presented. Also, flow patterns were visualized and studied at adiabatic conditions in a 3mm glass tube located immediately after a heat transfer section. Heat was applied by a secondary fluid through two brass half cylinders to the test section tubes. This research was performed at evaporation temperatures of −15°C and −30°C, mass fluxes of 200kg∕m2s and 400kg∕m2s, and heat flux from 5kW∕m2 to 15kW∕m2 for vapor qualities ranging from 0.1 to 0.8. The CO2 heat transfer coefficients indicated the nucleate boiling dominant heat transfer characteristics such as the strong dependence on heat fluxes at a mass flux of 200kg∕m2s. However, enhanced convective boiling contribution was observed at 400kg∕m2s. Surface conditions for two different tubes were investigated with a profilometer, atomic force microscope, and scanning electron microscope images, and their possible effects on heat transfer are discussed. Pressure drop, measured at adiabatic conditions, increased with the increase of mass flux and quality, and with the decrease of evaporation temperature. The measured heat transfer coefficients and pressure drop were compared with general correlations. Some of these correlations showed relatively good agreements with measured values. Visualized flow patterns were compared with two flow pattern maps and the comparison showed that the flow pattern maps need improvement in the transition regions from intermittent to annular flow.


Author(s):  
Cheol Huh ◽  
Moo Hwan Kim

With a single microchannel and a series of microheaters made with MEMS technique, two-phase pressure drop and local flow boiling heat transfer were investigated using deionized water in a single horizontal rectangular microchannel. The test microchannel has a hydraulic diameter of 100 μm and length of 40 mm. A real time observation of the flow patterns with simultaneous measurement are made possible. Tests are performed for mass fluxes of 90, 169, and 267 kg/m2s and heat fluxes of from 100 to 600 kW/m2. The experimental local flow boiling heat transfer coefficients and two-phase frictional pressure gradient are evaluated and the effects of heat flux, mass flux, and vapor qualities on flow boiling are studied. Both the evaluated experimental data are compared with existing correlations. The experimental heat transfer coefficients are nearly independent on mass flux and the vapor quality. Most of all correlations do not provide reliable heat transfer coefficients predictions with vapor quality and prediction accuracy. As for two-phase pressure drop, the measured pressure drop increases with the mass flux and heat flux. Most of all existing correlations of two-phase frictional pressure gradient do not predict the experimental data except some limited conditions.


Author(s):  
Kwang-Hyun Bang ◽  
Kun-Eui Hong ◽  
In-Seon Hwang

This paper reports an experimental study on flow boiling of water in a minichannel. Flow boiling heat transfer coefficients and pressure drops were measured and the data were compared with existing correlations. The effect of pressure was the major objectives in this study and the range of pressure was 1 to 18 bars. The experimental apparatus consisted mainly of a minichannel test section, gear pump, pre-heater, pressurizer, condenser and evaporator. The evaporator was used for variation of vapor quality at the inlet of test section. The pressurizer controls the desired system pressure. The test section is a round tube of 1.73 mm inside diameter, made of 316 stainless steel. The test section and the evaporator tubes were heated by DC electric current through the tubes. The measured flow boiling heat transfer coefficients showed two distinct regions; relatively high heat transfer coefficients at low vapor quality and lower heat transfer coefficients at higher vapor quality. This observation implies the change of flow regime, slug to annular flow. Comparisons of the experimental data and the prediction of correlations (Gungor & Winterton, 1987; Tran et al., 1996; Kandlikar, 2003) showed large discrepancy in both regions.


Author(s):  
Haruhiko Ohta ◽  
Koichi Inoue ◽  
Yuichiro Shimada

Flow boiling heat transfer in a single small tube is investigated by using FC72 as a working fluid. The heat transfer coefficients are measured in the ranges of heat flux 2–24kW/m2 and mass velocity 100–400kg/m2s under the condition of near atmospheric pressure. Test tube, made of stainless steel, has an inner diameter of 0.51mm and a heated length of 200mm. The tube is located horizontally in a vacuum chamber to reduce the heat loss and to minimize the time to obtain data regarded as that of steady state. In the single-phase region, heat transfer coefficients due to forced convection are in good agreement with the values from the conventional theories. In the saturated region, measured heat transfer characteristics are quite different depending on whether the test liquid is deaerated or not deaerated before the experiments. By using deaerated liquid, three different heat transfer regimes are observed: In the first regime, the heat transfer is dominated by nucleate boiling in low vapor quality, and the heat transfer is deteriorated or enhanced depending on the channel confinement and heat flux. In the second regime, the heat transfer is dominated by two-phase forced convection in moderate quality as is well known for the tubes of normal size. In the third regime, the heat transfer is dominated again by two-phase forced convection, but is deteriorated in high quality. One or two regimes can disappear or become unclear depending on the conditions of flow and heating. The effects of vapor quality and mass velocity on the heat transfer characteristics due to two-phase forced convection in the moderate vapor quality are clarified in the experimental ranges tested. And a reason for the gradual heat transfer deterioration observed in high quality is discussed based on the liquid-vapor behaviors inherent in small diameter tubes.


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