Computational and Experimental Method for Assessing the Thermal Strength of High-Loaded Diesel Engines

The article discusses the reasons of fatigue failure of pistons of high-loaded diesel engines. A deformation-kinetic criterion is proposed, generalized to non-isothermal loading, which allows more correct calculation of the number of thermal loading cycles before the appearance of fatigue damage. For a specific implementation of the proposed criterion, a calculated assessment of the piston stress-strain rate was carried out using the FEM. The boundary conditions for the calculation were obtained by thermometry of the piston head on a non-motorized thermal stand (TS). Comparison of the calculated and experimental values of the number of thermal cycles before the appearance of cracks on the edge of the combustion chamber (CC) of pistons made by casting and isothermal stamping is given.