The influence of target thickness and solution treatment on the ballistic behaviour of AA7075 targets has been investigated by both numerical and experimental methods. In numerical simulation, the target thickness was varied from 19 to 26 mm and an Ogive nose shaped projectile of 7.62 mm diameter with inlet velocities ranging between 800–875 m/s was considered. In order to justify the numerical observations, high velocity ballistic experiments were conducted on AA7075-T651 and the solution treated plates of various thicknesses (12, 16, 18, 20, 22 and 25 mm). For this experimental study, a deformable form projectile with dimensions of 7.62 × 51 mm and an inlet velocity of 850 ± 20 m/s was used. Microstructures of ballistic test samples were analysed using an optical microscope. Numerical analysis using ABAQUS predicted the minimum thickness required to resist complete penetration to be 20 mm in the case of AA7075 plates in the T651 condition, while experimental results showed it to be 21 mm. In the case of AA7075 solution treated plates, numerical simulation analysis predicted the minimum required plate thickness to resist complete penetration to be 24 mm, while the experimental results showed it to be 23 mm. Post ballistic microstructure analysis revealed that there was no change in the microstructure in the AA7075-T651 condition plates. Solution treated plates showed deformation of grains nearer to the impact region with the formation of adiabatic shear bands. In the case of the T651 plate, the mode of fracture was brittle, resulting in splinters, whereas it was petalling in the case of the solution-treated plates. The numerically predicted depth of penetration on both targets was reasonably close to experimental results with an average of 4% error.
