Oil Fragmentation, Interfacial Surface Transport and Flow Structure Maps for Two-Phase Flow in Model Pore Networks. Predictions Based on Extensive, DeProF Model Simulations

In general, macroscopic two-phase flows in porous media form mixtures of connected- and disconnected-oil flows. The latter are classified as oil ganglion dynamics and drop traffic flow, depending on the characteristic size of the constituent fluidic elements of the non-wetting phase, namely, ganglia and droplets. These flow modes have been systematically observed during flow within model pore networks as well as real porous media. Depending on the flow conditions and on the physicochemical, size and network configuration of the system (fluids and porous medium), these flow modes occupy different volume fractions of the pore network. Extensive simulations implementing the DeProF mechanistic model for steady-state, one-dimensional, immiscible two-phase flow in typical 3D model pore networks have been carried out to derive maps describing the dependence of the flow structure on capillary number, Ca, and flow rate ratio, r. The model is based on the concept of decomposition into prototype flows. Implementation of the DeProF algorithm, predicts key bulk and interfacial physical quantities, fully describing the interstitial flow structure: ganglion size and ganglion velocity distributions, fractions of mobilized/stranded oil, specific surface area of oil/water interfaces, velocity and volume fractions of mobilized and stranded interfaces, oil fragmentation, etc. The simulations span 5 orders of magnitude in Ca and r. Systems with various viscosity ratios and intermediate wettability have been examined. Flow of the non-wetting phase in disconnected form is significant and in certain cases of flow conditions the dominant flow mode. Systematic flow structure mutations with changing flow conditions have been identified. Some of them surface-up on the macroscopic scale and can be measured e.g. the reduced pressure gradient. Other remain in latency within the interstitial flow structure e.g. the volume fractions of − or fractional flows of oil through − connected-disconnected flows. Deeper within the disconnected-oil flow, the mutations between ganglion dynamics and drop traffic flow prevail. Mutations shift and/or become pronounced with viscosity disparity. They are more evident over variables describing the interstitial transport properties of process than variables describing volume fractions. Τhis characteristic behavior is attributed to the interstitial balance between capillarity and bulk viscosity.

Flow regimes and relative permeabilities during steady-state two-phase flow in porous media

Steady-state two-phase flow in porous media was studied experimentally, using a model pore network of the chamber-and-throat type, etched in glass. The size of the network was sufficient to make end effects negligible. The capillary number, Ca, the flow-rate ratio, r, and the viscosity ratio, k, were changed systematically in a range that is of practical interest, whereas the wettability (moderate), the coalescence factor (high), and the geometrical and topological parameters of the porous medium were kept constant. Optical observations and macroscopic measurements were used to determine the flow regimes, and to calculate the corresponding relative permeabilities and fractional flow values. Four main flow regimes were observed and videorecorded, namely large-ganglion dynamics (LGD), small-ganglion dynamics (SGD), drop-traffic flow (DTF) and connected pathway flow (CPF). A map of the flow regimes is given in figure 3. The experimental demonstration that LGD, SGD and DTF prevail under flow conditions of practical interest, for which the widely held dogma presumes connected pathway flow, necessitates the drastic modification of that assumption. This is bound to have profound implications for the mathematical analysis and computer simulation of the process. The relative permeabilities are shown to correlate strongly with the flow regimes, figure 11. The relative permeability to oil (non-wetting fluid), kro, is minimal in the domain of LGD, and increases strongly as the flow mechanism changes from LGD to SGD to DTF to CPF. The relative permeability to water (wetting fluid), krw, is minimal in the domain of SGD; it increases moderately as the flow mechanism changes from SGD to LGD, whereas it increases strongly as the mechanism changes from SGD to DTF to CPF. Qualitative mechanistic explanations for these experimental results are proposed. The conventional relative permeabilities and the fractional flow of water, fw, are found to be strong functions not only of the water saturation, Sw, but also of Ca and k (with the wettability, the coalescence factor, and all the other parameters kept constant). These results imply that a fundamental reconsideration of fractional flow theory is warranted.