Investigation into threshold stress intensity factors of materials under cyclic loading. Report 2. Prediction of fatigue limits and fatigue crack growth

1998 ◽  
Vol 30 (5) ◽  
pp. 455-459 ◽  
Author(s):  
V. T. Troshchenko
2012 ◽  
Vol 512-515 ◽  
pp. 980-988
Author(s):  
Rong Guo Zhao ◽  
Xiu Juan Li ◽  
Yong Zhou Jiang ◽  
Xi Yan Luo ◽  
Jun Fei Li ◽  
...  

The fatigue crack growth tests for nickel-based GH4133B superalloy used in turbine disk of a type of aero-engine are carried out at room temperature. The stress intensity factor ranges and the fatigue crack growth rates at various stress ratios are measured, and the corresponding threshold stress intensity factor ranges are determined. Using the Paris formula, the experiment data of fatigue crack growth are analyzed. It is shown that the fatigue crack growth rate increasing with increasing stress intensity factor range and stress ratio, and a modified Paris formula considering threshold stress intensity factor range can describe the fatigue crack growth behavior precisely. The fracture surface morphologies are investigated using a scanning electron microscope. It is shown that in the crack initiation region, steady growth region and rapid growth region, the fracture surface exhibits a cleavage fracture mode, fatigue striations and an intergranular fracture mode, respectively. Finally, the von Mises stresses and stress intensity factors at the crack tip of specimen of GH4133B superalloy at various external loads and crack lengths are simulated using the finite element method, and the threshold stress intensity factors under different maximal external loads at a certain crack length are calculated. The comparison between test and simulation indicates that the stress intensity factors at the crack tip calculated by the finite element method agree well with experimental data.


2004 ◽  
Vol 126 (2) ◽  
pp. 192-198 ◽  
Author(s):  
C. N. Duong ◽  
C. H. Wang

An unsupported cracked plate repaired with a reinforcement bonded on one side may experience considerable out-of-plane bending due to the load-path eccentricity. This out-of-plane bending causes the stress intensity factor at the crack tip to vary significantly through the plate’s thickness with a maximum value attained at the un-patched side of the crack. Even though significant analytical work has been done in the past to evaluate these thickness-varying stress intensity factors, however, to the authors’ knowledge, little work has been done to characterize the fatigue crack growth in a plate with a single-sided repair. The purposes of the present work are to (i) assess the accuracy of the available analytical methods for predicting the stress intensity factors of the panels with a single-sided repair and more importantly, and (ii) characterize the fatigue crack growth in these panels, using test results generated recently under the Composite Repair of Aircraft Structures (CRAS) program.


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